The filling machine calculates the position information of the circular filling port in the image of the barrel cover surface, namely the filling port radius, the filling port center mark and the height of the oil gun. The corresponding position information is transmitted to the stepper motor control system, and the motor control system drives the shaft stepper motor according to the pulse instruction issued by the computer, and drives the oil gun to run above the filling port to realize automatic positioning and filling.
020-34563445Automatic Filling machine adopts unique anti-drip device to avoid material dripping on the barrel and scale platform, which will affect the packaging and drum; Electronic scale measuring method, choose imported load cell, long service life, stable weighing, fast and slow double-speed filling, to ensure the filling accuracy. Arbitrary point stop button, easy to clean the pipeline and deactivation, emergency stop/power failure/tank move away triple protection, filling, capping, clamping cap completed in one machine.
Empty bottle transmission and equidistant bottle separation: this part is at the forefront of the detection system, the part and the back end of the conveyor belt to connect, empty bottles through the washing machine clean, through the conveyor will be liquid bottles transferred to the bottle separator, bottle separator will be equidistant from the bottle to adjust to ensure that each bottle has a full detection time, by changing the speed of the separator can be adjusted to the spacing between the liquid bottles.
Bottle detection: the liquid bottle to be detected is transmitted to the bottle detection module, the liquid bottle in the passage between the two reflectors, triggering the photoelectric sensor, the DSP will send the signal to the bottle CCD camera, CCD camera after the reflector refraction of liquid bottles photographed to obtain clean and accurate image.
Bottle mouth detection: after the bottle body detection is completed, it is transported to the bottle mouth detection module, which is irradiated by a light source and then photographed by a CCD camera for the bottle mouth, and the captured image is transmitted to the DSP for further processing.
Bottom Inspection Module: Choose backlight type illumination for the bottom of the bottle, this illumination can get a clearer outline of the edge.
Bottle conveyor: The bottle is clamped by two parallel conveyor belts, which utilize longitudinal gears with high resistance to ensure that the bottle hangs in the air during the transmission process, facilitating smooth image acquisition of the bottle's mouth, bottle bottom and bottle body.
Rejection module: when the bottle mouth, bottle body, bottle bottom after the completion of the three detection process, the bottle through the tail positioning photoelectric switch and continue to run forward, the control system in the software to pass through the bottle to judge, if it is a defective PLC will be sent to the solenoid valve high level signals, at this time, the rejection of the cylinder will be the action of the defective bottles quickly rejected.
Technical Parameters
Filling range: 10-20kg
Filling speed: 200-300 barrels/hour
Power supply: AC110/220V
Used power: 500W
Gas source pressure: 0.3-0.5MPA
Filling precision: ≤ 0.3%
Overall Dimension: 610×530×1450
