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F5 Reactor weighing system

The reactor weighing system issues instructions through the upper computer, and the PLC receives the instructions through a series of programming work, and processes the signal to control various operations. It is an automated production line for conveying, matching, heating, mixing and packaging the whole production process of various different types of materials (solid or liquid). To achieve material transfer, batching control, formula design, production data management and other functions. And it can realize the collection control of multiple ingredients through the network.

PP20210919171029
16936622918301466
16936622912970745
16936622917435123
Product details
020-34563445

Reactor Weighing system is used in chemical production for material mixing, dissolution, heat transfer, preparation of suspension, polymerization reaction, preparation of catalysts, weighing and batching, etc. The reactor is mounted on the lower part of the four reactor support legs, the load cell data line is connected with the dynamic measuring instrument, and the real-time data is uploaded to the control center through the communication line from the weighing instrument. Suitable for: reaction pots, reaction tanks, storage tanks, mixing tanks, tanks, standing tanks and other electronic weighing measurement. Reaction kettle in the installation of tanks using explosion-proof Electronic scales must be considered when the load transfer, installation of connectors, container deformation and other various issues.

The reaction kettle weighing adopts the combination of floating and semi-floating type, and the weighing and Measuring system formed after using the sensor can measure the weighing data automatically, and can store the computer and carry out the weighing data management. The system has fully automatic, automatic and manual functions. In any case, it contains a mandatory function. This function can immediately start or stop a certain operation to cope with the occurrence of some unexpected events, so that the system has a stronger strain capacity.

The kettle weighing system adopts Advantech industrial PC as the upper computer and Siemens S7-300 PLC as the lower computer, and the upper computer adopts WinCC6.0 SP3 to write the interface, which is displayed through HMI. The operator can also send commands through the host computer, PLC receives the commands through a series of programming work, signal processing to control a variety of operations, for a variety of different types of materials (solids or liquids) for the transportation, proportioning, heating, mixing and packaging of finished products, such as the whole production process of automated production lines. It adopts PLC control mode and novel frequency conversion speed control feeding mechanism, together with dosage control software package, to realize the functions of material transmission, dosage control, recipe design, production data management, etc. It can also realize the function of multiple dosage through network. And it can realize the aggregate control of multiple batching through the network. *The system control will start from the feeding pump of raw materials until the qualified materials are sent to the reactor. It will include all the control and interlocking of the feeding and discharging valves, starting and stopping of the feeding pumps, fast and slow feeding control, status detection, and all the data processing functions.

The dosing system is composed of weighing unit, data processing unit and logic control unit. They work independently of each other and are closely connected in a question-and-answer way. Flexibility and maneuverability improve the reliability of the system while increasing the degree of automation. To guarantee the user can run without trouble for a long time. The main low-voltage electrical components are TE and OMRON products.

 


Application of weighing modules in large storage tanks
Weighing modules can be used as storage and irrigation materials in and out of the warehouse measurement, can also be used for process flow control, in general, according to the shape of the tank and the installation of different ways to choose 3 or 4 weighing modules to complete, especially suitable for chemical plant production process quantitative feeding system occasions to use.
Automatic Powder Batching System
Batching system in the field of powder processing and treatment, the leading technology of powder processing equipment absorbed and optimized in the weighing and mixing machine in accordance with the production instructions and formulas, a variety of materials will be placed, transported to the set station, using automatic walking weighing mechanism, a variety of materials accurately and proportionally added to the barrel.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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