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Quantitative Weighing and filling machine

Quantitative Weighing and filling machine when the liquid level in the storage tank in the lower liquid level (lower limit value) and below, the float pressure plate detached from the mechanical valve and pneumatic butterfly valve open, through the inlet to the storage tank to transport liquid materials, with the liquid level rising, the float assembly according to the direction of the arrow to rotate, when the liquid level in the storage tank to reach the upper liquid level (upper limit value), the float pressure plate pressure down the mechanical valve contact and the pneumatic butterfly valve closes, to stop to the When the liquid level in the liquid tank reaches the upper level (upper limit value), the floating ball pressure plate presses down the mechanical valve contact and the pneumatic butterfly valve to close, stopping the delivery of liquid materials to the liquid tank. The filling system is controlled by pneumatic valve, mechanical valve and pneumatic butterfly valve.

PP20211129105022
Product details
020-34563445

The quantitative weighing Filling machine adopts a distributed structure, featuring good openness, easy expansion, and stable and reliable performance. The structural mode is "upper computer +PLC system + filling touch screen control instrument". The connection of each part of the equipment uses RS485 fieldbus, which is simple and reliable in structure. The filling machine adopts high-quality controllers, featuring high precision, high reliability and strong anti-interference ability. The sensor adopts a high-precision weighing module. The weighing module is easy to install and convenient to maintain.

The computer monitoring and management function used in the weighing and filling machine is powerful, capable of real-time collection and timely display of operating conditions and related data. The picture is vivid and dynamic. It can automatically complete the system filling process flow. The computer screen displays the working process in real time. The software operation is simple and the picture is realistic. The upper computer software sets the operation password and the password modification protection for important parameters. Moreover, users can achieve hierarchical management and arbitrarily define the permissions of personnel. Intelligent reporting software provides a large amount of data information for production management, such as filling result lists, raw material consumption lists, production volume lists, filling usage result records, etc. It also has statistical and printing functions for production team reports, daily reports, monthly reports, and annual reports by time, filling, etc. The fault response is accurate and timely. It can automatically display or print the fault time, nature and location, and issue audible and visual alarms. The control modes can be classified into remote automatic, local automatic, local manual and local instrument control operation methods, etc.

Basic parameters

Maximum weighing capacity: 30kg

Minimum sensitivity: 0.1kg

Filling error: ±0.1-0.2kg

Filling speed: Approximately 1500-1800 barrels per hour for 20L

Control mode: 2-speed control

Filling method: Insertion type, liquid surface

Gun head tubing: Teflon gun head, valve + Teflon hose

Structural material: The main unit of the Liquid filling machine is made of SUS304 stainless steel, and the conveying and stacking are made of carbon steel with anti-corrosion paint.

Scale platform size: 400×800mm (304 stainless steel power raceway)

Empty barrel raceway: 400mm×2500mm (304 stainless steel power raceway), with an additional 1200mm slope unpowered roller

Heavy barrel raceways: 400mm×2500mm (304 stainless steel power raceways,2 sets

Barrel separation device: Suitable for 20L barrels, carbon steel anti-corrosion paint structure, 304 stainless steel raceway.

Palletizing equipment: Translation-type, suitable for pallets 1200*1200*140mm, including pallet, palletizing and lower pallet conveying.

Pipeline pressure: 0.2-0.6MPa(related to material properties).

Material interface: 4 DN40 flange joints, which can be customized according to the interface standards provided by the user

Air source interface: The user provides a 12mm air pipe connector for quick coupling connection

Power supply: AC220/50Hz(provided by the user to one side of the machine)

Air source used: 0.4-0.8Mpa(provided by the user to the machine side)

Operating temperature: -10℃ to 50℃

Basic conditions: A level and solid concrete floor with a concrete thickness greater than 10cm.

Optional models: Standard type, explosion-proof type filling scale


Multi-station liquid filling machine
The field management and control system of liquid filling machine based on single chip microcomputer, radio frequency card and network integration technology can control the filling of materials in real time and effectively. Realize the real-time detection of filling weight and the real-time opening and closing of solenoid valve in filling process, and upload data for effective microcomputer management.
Application of weighing modules in large storage tanks
Weighing modules can be used as storage and irrigation materials in and out of the warehouse measurement, can also be used for process flow control, in general, according to the shape of the tank and the installation of different ways to choose 3 or 4 weighing modules to complete, especially suitable for chemical plant production process quantitative feeding system occasions to use.
Automatic liquid filling machine function application
Automatic liquid filling machine is controlled by frequency converter to realize stepless speed change, set the target weight, easy operation and fast filling speed, adopting large and small feeding and filling methods, optional computer connection or real-time printing of filling parameters such as filling date, serial number, net weight, tare weight, cumulative weight and so on.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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