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AF3 Automatic mixer

Automatic mixer to achieve material transfer, batching control, formula design, production data management and other functions. And it can realize the collective control of multiple batching systems through the network. The double helix structure is installed in an "8" shaped body, and the material in the body is moved forward by a forward thrust as the spiral rotates.

PP20130623003741
Product details
020-34563445

he automatic mixer is set to input the formula of the batching and allocate the required raw material quantity proportionally. The method of dynamic measurement precision control is adopted. An automated production line for the whole production process of conveying, proportioning, mixing and packaging of finished products for various types of materials. Using PLC control mode and novel variable frequency speed regulating feeding mechanism, with the batching control software package, the functions of material transfer, batching control, formula design and production data management are realized. And it can realize the collective control of multiple Batching systems through the network. The double helix structure of the conveyor, the double helix structure installed in an "8" body, with the spiral rotation, the body of the material by a forward thrust forward movement, at the same time, in this process, the material is squeezed, so that the body has a certain sealing effect, then there is a certain sealing pressure, so, This conveying structure has a good effect on conveying wet materials such as powder, paste and filter cake.

The mixing system mainly includes signal input and conditioning module, data acquisition module, batching control and calculation module, input and display module, motor drive module and discharge valve drive module. The weighing module converts the weighing signal into A voltage signal, which is amplified and adjusted by the transmitter, and converted by the data acquisition card for A/D conversion, and the generated digital quantity enters the weighing instrument for processing. These quantities can be displayed in the display, and can also feedback and adjust the motor, push device and discharge valve to coordinate the action. The preset values are entered into the weighing instrument by the keyboard.

The working process of the mixer is divided into three stages: (1) material preparation stage (2) coarse weighing stage (3) fine weighing stage. The last two stages are executed in a cycle after the machine is started until the end signal is given and the whole process is over. The operation mode is firstly put the pneumatic ball valve by the operator to the stroke 1 of the spiral, and the pneumatic ball valve is brought to the discharge port of the coarse weighing material unit by the spiral, that is, the stroke 2, and the stroke switch is touched; At the same time, the coarse weighing unit starts, when the stroke switch and the preset value of the coarse weighing meet the requirements, the coarse weighing unit will open the discharge port, and the material will fall into the pneumatic ball valve under the hopper; Delay for a certain time, so that all the materials of the coarse weighing unit fall, and then push the pneumatic ball valve to the discharge port of the fine weighing unit by the push mechanism, that is, stroke 3, and touch the stroke switch, at this time the fine weighing unit repeats the action of the coarse weighing unit, completing a coarse weighing and fine weighing process. When the push device pushes the first pneumatic ball valve to the discharge port of the fine weighing unit, the coarse weighing unit does not need to wait, and directly starts the next coarse weighing. The pneumatic ball valve accepting the blanking in the fine weighing unit will be sent to the discharge table by the push mechanism. Double core weighing material can make coarse weighing and fine weighing at the same time, with easy operation, accurate and reliable measurement, high production efficiency.


Application of liquid pumping and mixing batching system
The batching system adopts dual CPU to form a redundant system, and the STEP7MicroWin V4.0SP6 programming software provided by Siemens is used as the man-machine interface to write debugging programs and download programs. The PC and PLC experimental machine are connected by a PC/PPI cable for communication, and the corresponding parameters are set.
Weighing and mixing machine in powder dosage system application program
The whole automatic batching system consists of industrial control machine, PLC, industrial weighing instrument, frequency converter, vibration motor, mixer, sensor, conveyor belt and other parts.
Powder Dosing System Design
The automatic dosage system consists of an industrial grade control computer, programmable controllers, and electrical control boxes, and is designed to meet the needs of a maximum number of silos and platform scales for mixing, weighing, and mixing control.
Application of weighing device in automatic glue dosage system
The automatic dosing system can realize the full automatic control of the glue making, glue delivery and glue using process. According to the pre-set ratio and process, the deviation in the dosing process is monitored through the screen, and the dosing ratio behind is corrected according to the ratio of the formula, so as to ensure the accuracy of the formula.
Application of weighing modules in large storage tanks
Weighing modules can be used as storage and irrigation materials in and out of the warehouse measurement, can also be used for process flow control, in general, according to the shape of the tank and the installation of different ways to choose 3 or 4 weighing modules to complete, especially suitable for chemical plant production process quantitative feeding system occasions to use.
Screw dosage system technology application
Screw automatic dosage system is the ideal equipment for continuous dosage and measurement of bulk materials, which can set high, middle and low feeding, and then control the feeding speed of screw feeder, so as to achieve the purpose of accurate dosage. According to the actual process of batching process, it reflects the operation status of feeding, batching, feeding and related equipment in the form of dynamic screen.
Application Design of Weighing Mixer
Weighing and mixing machine through PLC to control the frequency converter, so that the speed motor drives the metering screw according to the set speed running down the material. The whole weighing and dosing system can be divided into small material weighing, large material weighing and micro material weighing. It adopts the way of uniform speed feeding, and the way of decreasing speed feeding is adopted in the low speed stage.
Automatic Powder Batching System
Batching system in the field of powder processing and treatment, the leading technology of powder processing equipment absorbed and optimized in the weighing and mixing machine in accordance with the production instructions and formulas, a variety of materials will be placed, transported to the set station, using automatic walking weighing mechanism, a variety of materials accurately and proportionally added to the barrel.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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