The weighing system of reaction pot is a complete set of automatic equipment for dynamic weighing and batching control through electrical control management and visual man-machine software configuration. According to the process requirements, the weight and flow of the material loaded into the weighing hopper are controlled by the monitoring system and PLC program, so as to achieve accurate measurement and batching. With strong stability and high cost performance, it can provide accurate measurement data and control means for production control and management of various industrial sites.
020-34563445Weighing control system according to the production process protocol, the original reaction tank auxiliary materials in a certain proportion mixed together; is for one or more kinds of materials in accordance with the pre-set value and error for the process of adding and discharging. The dosing process requires no dust, reviewable and traceable, reaction tank and minimize the risk of contamination, cross-contamination and confusion, error and other risks in the transfer of powder materials.
Automatic Dosage system in accordance with the recipe requirements weighing dosage; in the production before the start of the system issued production work orders to the dosage, the operator in the dosage selection of work orders for feeding operations, dosage system according to the recipe to verify the bar code generated to confirm the correctness of the input material; dosage is complete, generate labels, write RFID, and return each bin dosage information to the system.
The feeding system manages manual weighing and dosage, setting up operation clients in the weighing room, connecting scanning guns, Electronic scales and barcode printers. Weighing instructions are given to the operator through electronic SOPs to guide the operator to weigh according to the recipe. After weighing the results of the system from the electronic scale automatically read and print the bar code, the weighing process and results in the weighing room interface display, and check with the production task, checking does not match the alarm message. At the same time, the system should provide unified management and prompts for the calibration and alignment of weighing scales.
Record the quantity of material consumed in each process (room), the quantity of scrap, the quantity of returned goods, the quantity of sampling, calculate the rate of collection and material balance, synthesize the theoretical dosage, calculate the rate of material balance, and give an abnormal alarm if it is out of the tolerance range. Provide report inquiry function.
Main functions of weighing and Batching system
1、Statistics and quality control
Provide flexible configuration of statistical reports, including basic reports and MES enrollment, using a unique technical solution to effectively solve the complex SQL query, multi-dimensional data modeling and other issues. Provide deviation classification and predefinition, deviation processing process predefined, deviation report automatically generated.
2、Support formula system
Unlimited number of formulas, flexible data types, automatic Filling machine supports encryption and protection of each formula, formula form control provides a flexible way to configure.
3、Traceability of the whole process
Whether manual, semi-automatic or automatic formulas have the appropriate software in order to provide full traceability and centralized recipe management.
4、Data communication function
Integration of weighing data into higher level applications such as MES and ERP through the factory network, with open and customizable interfaces, reliable connection of accurate weighing data to your network, flexible system integration solutions.
