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YF2 Batching scale

Batching scale adopts metering tank, equipped with pressure or tension weighing module for force-electricity conversion, the signal is amplified and processed by weighing instrument and then connected to PLC or DCS to complete the metering, and at the same time, it is used in conjunction with PLC. Based on the composition, working process, working principle, hardware and software design of metering and dosing automatic control to improve the quality of the process. The main ratio, temperature, time and material pre-treatment. PLC ladder programming is used to realize a variety of logic sequence control and flow rate detection control. The control system can realize automatic/manual switching and frequency conversion/industrial frequency switching (if it is necessary to quickly inject into the reaction tank, the industrial frequency operation mode can be used).

PP20211021155338
Product details
020-34563445

The dosing machine adopts metering tank, configured with pressure or tension weighing module for force-electricity conversion, and the signal is amplified and processed by the weighing instrument and accessed to PLC or DCS, etc. to complete the metering, and at the same time, it is used in conjunction with PLC. Based on the composition of metering and dosing automatic control, working process, working principle, hardware and software design to improve the quality of the process. The main ratio, temperature, time and material pre-treatment. PLC ladder programming is used to realize a variety of logic sequence control and flow rate detection control. The control system can realize automatic/manual switching and frequency conversion/industrial frequency switching (if it is necessary to inject the reaction tank quickly, the industrial frequency operation mode can be used).

According to the proportion of their respective formulas into a large tank, and even in some factories even the subsequent mixing part of the presence of manual mixing; the entire link in the environment will leak a lot of dust, on the workers, machines, products are all harmful but not beneficial. Dosing scale can do dust-free operation.

In the unpacking link, there are tons of bags unpacking station, tons of bags unpacking station (single machine can be optional dust removal system).

Conveying link, the use of vacuum Loading machine for material transportation, not only to meet the material from multiple points, but also to avoid dust leakage to the site conditions. Further back even if the pipeline leakage, negative pressure pneumatic conveying system will only draw air from the environment into the pipeline, and the site will not cause dust pollution.

Vacuum loader conveys materials to the storage bin, each bin is equipped with a screw conveyor at the bottom, and servo motor-driven screw, conveying materials to the measuring bin. The bottom of the measuring silo is equipped with a load cell, the whole process can be opened after the end of the valve at the bottom of the silo, the material with the help of gravity down to the mixer.

Valve closed, the mixer works, the whole process is over. The whole process is finished. Powder automatic dosing system features:

Avoid human error: production instructions and formulas need to be audited, otherwise it can not take effect, the correct material is recognized when feeding, otherwise it can not be put, the dosage process is fully automatic, no need for human operation.

No dust leakage during the working process, meanwhile avoiding the pollution of materials, adopting dustless Feeder to avoid dust escaping when feeding, adopting vacuum feeder to convey materials to the silo in airtight, and adopting airflow sealing when metering and feeding.

The structure and material of the equipment are in line with FDA regulations and health standards to ensure thorough cleaning and avoid cross contamination.

With on-line cleaning function, on-line drying function and quick installation structure, easy to clean and maintain.

Adopting high precision weighing module and many kinds of anti-interference technology, the weighing data is accurate and reliable.

Adopting advanced control algorithm and high performance actuator, high positioning accuracy, high metering accuracy and high output.

Adopting SIEMENSPLC and HMI touch screen technology, reliable performance, simple operation, with production data report, archiving, recording and tracking functions. It can communicate with the upper computer and exchange data.

System alarm and self-checking function to ensure the smooth running of production.


Application of liquid pumping and mixing batching system
The batching system adopts dual CPU to form a redundant system, and the STEP7MicroWin V4.0SP6 programming software provided by Siemens is used as the man-machine interface to write debugging programs and download programs. The PC and PLC experimental machine are connected by a PC/PPI cable for communication, and the corresponding parameters are set.
Weighing and mixing machine in powder dosage system application program
The whole automatic batching system consists of industrial control machine, PLC, industrial weighing instrument, frequency converter, vibration motor, mixer, sensor, conveyor belt and other parts.
Application of weighing device in automatic glue dosage system
The automatic dosing system can realize the full automatic control of the glue making, glue delivery and glue using process. According to the pre-set ratio and process, the deviation in the dosing process is monitored through the screen, and the dosing ratio behind is corrected according to the ratio of the formula, so as to ensure the accuracy of the formula.
Application Design of Weighing Mixer
Weighing and mixing machine through PLC to control the frequency converter, so that the speed motor drives the metering screw according to the set speed running down the material. The whole weighing and dosing system can be divided into small material weighing, large material weighing and micro material weighing. It adopts the way of uniform speed feeding, and the way of decreasing speed feeding is adopted in the low speed stage.
Automatic Powder Batching System
Batching system in the field of powder processing and treatment, the leading technology of powder processing equipment absorbed and optimized in the weighing and mixing machine in accordance with the production instructions and formulas, a variety of materials will be placed, transported to the set station, using automatic walking weighing mechanism, a variety of materials accurately and proportionally added to the barrel.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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