According to its specific production process and process equipment, the Stir reactor weighing can achieve stable product quality through automatic monitoring and control of production parameters such as temperature, pressure, flow rate and batching accuracy. After particle size, moisture, viscosity and other quality testing, in a specific temperature, sealed and other environment storage and transportation. The use of computer for online monitoring and management has higher requirements for weighing speed, weighing accuracy, system compatibility and scalability.

The weighing of the reaction tank is transmitted from the industrial computer in the control center to the electronic scale and PLC controller through the communication line, and the weight of each link is collected and displayed, and the fast feeding and slow feeding strategies are adopted in different weight stages to improve the efficiency and the measurement accuracy of the electronic scale. When the ingredients reach the target value, the output stop measurement signal, and the related valves and pumps are closed by PLC control. At the same time, the action of unloading the reactor is completed, and the measuring instrument is automatically zeroed and peeled.

Weighing the reaction pot by several raw material conveyor screw to the raw material in the order of the set to the metering scale, each raw material according to the automatic control system set the weight of the conveyor in turn, after the weight of the raw material is measured, and then by the metering scale of the discharge spiral to all the raw materials to the downstream equipment (cache bin, or direct pipeline connection), while starting the vacuum conveyor or valve. The raw material is sent to the waiting bin located above the main engine, where the weight of the raw material is completed.

The automatic batching system of the hopper is designed based on the multi-station control requirements, selecting the core of the system control circuit, the weighing sensor, the proportional valve, and the peripheral circuits. The weighing system mainly consists of the weighing module, the material tank, the pneumatic conveyor, and the gas pressure control proportional valve with feedback function. To enhance the stability and reliability of the system, by comparing the input signal and the output signal (pressure) difference, the supply pressure is continuously adjusted under the action of the internal control loop, so that the output pressure is basically equal to the set value. And it is transmitted to the PLC through the Modbus protocol.

The Mix reactor weighing system issues instructions through the upper computer, and the PLC receives the instructions through a series of programming work, and processes the signal to control various operations. It is an automated production line for conveying, matching, heating, mixing and packaging the whole production process of various different types of materials (solid or liquid). To achieve material transfer, batching control, formula design, production data management and other functions. And it can realize the collection control of multiple ingredients through the network.

Automatic discharge system for a variety of different types of materials for conveying, proportioning, heating, mixing and finished products of the entire production process of automatic production lines. Control the action instructions of each part of the ingredients to fully complete the conveying of materials, accurate ratio, mixing, transportation and other processes. Through the material conveying device, all kinds of materials are automatically transported to the silo, and then automatically weighed in proportion and accurately, and then the mixed materials with a good ratio are automatically transported to the silo for mixing, and then automatically discharged after mixing.

The weighing and discharging system will reflect the running status of loading, batching, feeding and related equipment in the form of dynamic pictures according to the actual process of batching technology. When there is an over-limit fault during operation,  will appear Chinese character alarm warning, and start the alarm (sound and light), or stop the machine, or change the warehouse, and analyze the control status of the operation data. The dynamic batching process of the system is reflected by different color histogram.

The reaction pot control system sets the discharge amount of each material through the weighing controller, and stores the formula. After pressing the START key, the PLC will issue the feeding instruction, and the feeding will start at this time. The valve of the middle metering hopper will be closed, the material will fall into the metering hopper, and the valve of the liquid material hopper will be opened. PLC issued a stop feeding instruction, at this time to stop the operation.

In order to ensure the accuracy of dosage, the reaction tank control system uses frequency converter to control the screw feeding speed so as to achieve the purpose of accurate dosage, and sets the dosage ratio through the two-way communication between the computer and the meter, and the serial port communicates with PLC. According to the actual process of dosage technology to reflect the dynamic screen in the form of loading, dosage, feeding and related equipment operating state, according to the operating data can be given to the ratio or feeding amount, and truly reflect the dosage state, the ideal equipment for continuous dosage and measurement of materials.