The Mix weighing system of reaction pot is a complete set of automatic equipment for dynamic weighing and batching control through electrical control management and visual man-machine software configuration. According to the process requirements, the weight and flow of the material loaded into the weighing hopper are controlled by the monitoring system and PLC program, so as to achieve accurate measurement and batching. With strong stability and high cost performance, it can provide accurate measurement data and control means for production control and management of various industrial sites.
020-34563445The Weighing system of the mixed reaction pot, in accordance with the production process regulations, mixes the auxiliary materials of the original reaction tank together in a certain proportion. It is the process of adding and discharging materials for one or more types of materials according to pre-set values and errors. The batching process should be dust-free, verifiable and traceable, and minimize the risks of contamination, cross-contamination, confusion and errors during the transportation of powder materials to the greatest extent.
The automatic Batching system weighs and batches according to the formula requirements. Before production begins, the system issues a production work order to the ingredient preparation. The operator performs the material feeding operation on the ingredient selection work order. The ingredient preparation system confirms the correctness of the input materials based on the barcode generated by the formula verification. After the batching is completed, labels are generated, written into RFID, and the batching information of each silo is sent back to the system.
The feeding system manages manual weighing and batching. An operation client is set up in the weighing room to connect the scanner gun, Electronic scale and barcode printer. The weighing instructions guide the operator to weigh according to the formula requirements through the electronic SOP. The weighing result is automatically read from the electronic scale by the system and a barcode is printed. The weighing process and result are displayed on the weighing interface and checked against the production task. When the check does not match, an alarm message is generated. At the same time, the system should uniformly manage and prompt the calibration and verification of weighing instruments.
Record the quantity of materials consumed, the quantity of defective products, the quantity returned to the warehouse, and the quantity sampled in each process (room), calculate the yield and material balance, and calculate the material balance rate based on the theoretical usage. If the deviation exceeds the allowable range, give an abnormal alarm. Provide report format query function.
The main functions of the weighing and batching system
Statistics and Quality Control
It provides flexible configuration statistical report functions, including basic reports and MES registration. It adopts a unique technical solution to effectively solve complex SQL queries, multi-dimensional data modeling and other problems. Provide deviation classification and predefinition, pre-define the deviation handling process, and automatically generate deviation reports.
2. Support the formula system
There is no limit to the number of formulas, and the data types are flexible. The automatic Filling machine supports encryption protection for each formula, and the formula table control provides a flexible configuration method.
3. Full traceability throughout the process
Whether it is manual, semi-automatic or automatic formula, there are corresponding software to provide full-process traceability and centralized formula management.
4. Data communication function
Integrate weighing data into higher-level applications such as MES and ERP through the factory network. With open and customizable interfaces, reliably connect accurate weighing data to your network, providing a flexible system integration solution.
