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FG1 Liquid Filling Machine

Liquid filling machine adopts regulation to carry out the actual control of the weight of the program, according to the frequency converter operation mode to set its parameters, to achieve the purpose of automatically adjusting the speed of the PLC programmable controller in order to ensure that the filling process of the various parts of the device action of the accuracy and reliability of the PLC program is required to control the various weighing modules, relays, switches and solenoid valves. Integration of information technology accessory equipment, such as printers, scanning guns, RFID and other information identification equipment, to give the material into the weighing and dispensing process identifiable information.

Product details
020-34563445

Metering Filling machine control empty barrel feeding, filling valve filling, filling weighing, finished product output, to complete a filling process. Filling equipment storage tank on the design of the feeding mechanism, filling within the design of the float position set two values, the lowest value and the highest value, the float position at the lowest value of the feeding, the float position rises to the highest value to stop feeding. The filling valve is driven by a duplex cylinder to fill in two times. Automatic filling machine when the barrel is fed into the roller conveyor, photoelectric switch detects that the barrel is in place, push the barrel cylinder action, the filling machine will be pushed to the empty barrel on the weighing mechanism on the unpowered roller, photoelectric switch detects that the barrel has reached the filling position, the filling valve is fully open to start filling, when the filling weight reaches the set initial weight, the filling valve is half-open to fill; when the filling weight reaches the set weight, i.e., the desired When the filling weight reaches the set weight, i.e. the required filling weight, the filling valve is fully closed. Push the barrel cylinder action, push the next empty barrel to the position, this empty barrel will be filled barrel pushed to the conveyor to convey out.

Liquid filling machine adopts regulation to carry out the actual control of the weight of the program, according to the frequency converter operation mode to set its parameters, to achieve the purpose of automatically adjusting the speed of the PLC programmable controller in order to ensure that the filling process of the various parts of the device action of the accuracy and reliability of the PLC program is required to control the various Weighing modules, relays, switches and solenoid valves. Integration of information technology accessory equipment, such as printers, scanning guns, RFID and other information identification equipment, to give the material into the weighing and dispensing process identifiable information.

The automatic filling machine adopts DELL industrial control machine WINXP operating system, and with the programmable controller designed filling scanning, filling management and other process control, in the relevant database information services based on the installation of the software based on the king of the configuration, filling production line monitoring interface, with the king of the configuration of the internal provision of the PLC system to realize the connection with the field control. Intelligent multi-functional panel is adopted, the man-machine operation interface is simple and suitable Configuration is suitable and easy to modify, realizing a complete man-machine dialogue state. PLC control system and operation station can communicate quickly through RS-422/485 interface.

Technical Parameters

Weight range: 100-300kg

Material interface: DN40 material

Inlet pressure: <0.6MPa

Filling speed: 1~2 barrels (200L)/minute (through diameter 1.5", material flow rate to ensure 200L/min)

Filling accuracy: 0.2 grade

Spray gun structure: the material in contact with the material part of the material is 316, 316L stainless steel, the rest of the material is 304 stainless steel, carbon steel, etc.

Gas source: Pressure 0.5±0.1Mp, Consumption 10m3/h, Quick connector 8 gas pipe

Power supply: 220(-15%+10%) VAC, 50Hz

Multi-station liquid filling machine
The field management and control system of liquid filling machine based on single chip microcomputer, radio frequency card and network integration technology can control the filling of materials in real time and effectively. Realize the real-time detection of filling weight and the real-time opening and closing of solenoid valve in filling process, and upload data for effective microcomputer management.
Automatic liquid filling machine function application
Automatic liquid filling machine is controlled by frequency converter to realize stepless speed change, set the target weight, easy operation and fast filling speed, adopting large and small feeding and filling methods, optional computer connection or real-time printing of filling parameters such as filling date, serial number, net weight, tare weight, cumulative weight and so on.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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