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ZF50 Batching control system

Batching control system is divided into material storage, batching, metering system and electrical control system, which control system has automatic and manual two modes of operation, simple operation, flexible control, can meet the various needs of production, with high practicability. Can be adapted to powder, particles, liquid and other material ingredients, stirring control.

Product details
020-34563445

The batching control system mainly completes the mixing of water and other liquid materials, the reaction tank is set separately, and the liquid raw materials of the mixing tank are separately measured and fed, which is divided into material storage, batching, metering system and electrical control system, of which the control system has two modes of operation, automatic and manual, simple operation, flexible control, can meet the various needs of production, and has high practicality. Can be adapted to powder, particles, liquid and other material ingredients, stirring control.

Liquid material or water can be directly added to the reaction tank through the pipeline. A weighing pressure sensor module is installed between the four supporting feet of the measuring tank and the foundation of the support frame, which is responsible for measuring the weight of the material entering the measuring tank. The foundation of the support frame needs to be adjusted horizontally. After the liquid raw materials are measured, they are automatically added to the corresponding mixing tank through the automatic diverting device at the bottom of the metering tank. The structure of the automatic diverting device, after the total discharge valve of the metering tank is horizontally installed to the automatic discharge valve of each stirring tank, and the front end of the feed pipe of each automatic discharge valve is connected, so as to ensure that there is basically no material after discharge, and the water and liquid material pipe of the discharge pipe of each stirring tank can be combined into one pipe to reduce the cost of pipeline materials.

All the batching process is monitored by the configuration software, the process operation is implemented through the control interface, and the production data is stored in the system database in time to complete the storage and analysis of various production data, and it can also realize the functions of material management, finished product management, personnel management, contract management and other functions.

The automatic Batching system is strictly coordinated and controlled, and the level and flow rate are monitored and adjusted timely and accurately. The programmable controller and the hopper scale form a two-level computer control network, which is connected to the weighing instrument, control computer, PLC, inverter and other equipment with high intelligence and fast processing speed through the field bus. In the process of automatic batching production, the main material and auxiliary material are matched in a certain proportion to complete the measurement of the material transported by the conveyor. PLC is mainly responsible for real-time control of conveying equipment and weighing process, and complete the system fault detection, display and alarm, while the inverter output signal to adjust the spiral speed.


Powder Dosing System Design
The automatic dosage system consists of an industrial grade control computer, programmable controllers, and electrical control boxes, and is designed to meet the needs of a maximum number of silos and platform scales for mixing, weighing, and mixing control.
Screw dosage system technology application
Screw automatic dosage system is the ideal equipment for continuous dosage and measurement of bulk materials, which can set high, middle and low feeding, and then control the feeding speed of screw feeder, so as to achieve the purpose of accurate dosage. According to the actual process of batching process, it reflects the operation status of feeding, batching, feeding and related equipment in the form of dynamic screen.
Automatic Powder Batching System
Batching system in the field of powder processing and treatment, the leading technology of powder processing equipment absorbed and optimized in the weighing and mixing machine in accordance with the production instructions and formulas, a variety of materials will be placed, transported to the set station, using automatic walking weighing mechanism, a variety of materials accurately and proportionally added to the barrel.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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