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CN Screw batching system

The screw batcher system realizes serial communication based on Visual Basic development environment, the data of weighing instrument is sent to the host computer in real time through serial port, and the host computer will intercept and convert the data read, and the weighing data can be displayed in the VB running screen in real time. At the same time, the weighing data can be stored in the database. It is easy to query and trace the data, which not only facilitates the supervision of the weighing process, but also restricts the operation of workers.

PP20210716164610
Product details
020-34563445

The feeding system mixes raw materials and auxiliary materials together in a certain proportion according to the pharmaceutical production process regulations; It is a process of feeding and discharging materials according to pre-set values and errors for one or more materials. The dosing process requires no dust, can be reviewed and traceable, and minimizes the risk of contamination, cross-contamination, confusion and error during the transfer of powder materials.

The batcher system realizes serial communication based on Visual Basic development environment. The data of weighing instrument is sent to the host computer in real time through serial port. The host computer will intercept and convert the data read, and the weighing data can be displayed in the VB running screen in real time. It is easy to query and trace the data, which not only facilitates the supervision of the weighing process, but also restricts the operation of workers. The RS232C interface of the weighing instrument is 25 pins, which can be added to the RS485 converter during long-distance communication. The RS485 communication replaces the long-distance RS232C communication, and is directly connected to the host computer through the Ethernet cable.

The automatic material weighing control unit is mainly a weighing instrument, PLC as an auxiliary control system, the computer man-machine interface displays the ratio parameter (formula) and monitors and records real-time data. In the automatic control mode, click the automatic batching "start" button in the pre-dispensing process screen, or the "start" button in the front dispensing control cabinet, and the weighing instrument will open the material valve according to the set formula. If the system detects that one of the batching valves is not closed, an alarm will occur and enter the suspended state. Each weighing valve speed is provided with the lead, when the control instrument detects that the weight of the weighing material reaches the set value, the Electronic scale will subtract the lead, and the control weighing instrument will close the feed valve. The amount of lead can be manually corrected or automatically corrected, so that the precision of each batching of the control weighing instrument can reach the set target value.

Put the solvent that has been weighed into the mixing tank in a certain order, and start mixing and heating at the same time. This control process is completed by temperature control instrument and PLC. The temperature control instrument controls the upper temperature limit, and the heating is controlled by PLC. Automatic proportioning has two control methods: fixed sequence and programmable. In the fixed sequence mode, the discharge order of various solvents is fixed and cannot be changed. In the programmable mode, the discharge order of various solvents can be manually determined on the human-machine interface according to the formula. The post-proportioning control is based on the flow detection of the solvent scale. The control host detects the flow rate of the solvent scale through RS485 communication mode, and gives the control current of the solvent pump and non-ion pump according to the distribution ratio. PLC output 4 ~ 20mA control solvent pump, non-ion pump inverter, so that the solvent and non-ion discharge seedling with the flow of the solvent scale change, solvent pump and non-ion pump ratio control for PID regulation control.

Application of liquid pumping and mixing batching system
The batching system adopts dual CPU to form a redundant system, and the STEP7MicroWin V4.0SP6 programming software provided by Siemens is used as the man-machine interface to write debugging programs and download programs. The PC and PLC experimental machine are connected by a PC/PPI cable for communication, and the corresponding parameters are set.
Weighing and mixing machine in powder dosage system application program
The whole automatic batching system consists of industrial control machine, PLC, industrial weighing instrument, frequency converter, vibration motor, mixer, sensor, conveyor belt and other parts.
Powder Dosing System Design
The automatic dosage system consists of an industrial grade control computer, programmable controllers, and electrical control boxes, and is designed to meet the needs of a maximum number of silos and platform scales for mixing, weighing, and mixing control.
Application of weighing device in automatic glue dosage system
The automatic dosing system can realize the full automatic control of the glue making, glue delivery and glue using process. According to the pre-set ratio and process, the deviation in the dosing process is monitored through the screen, and the dosing ratio behind is corrected according to the ratio of the formula, so as to ensure the accuracy of the formula.
Application of weighing modules in large storage tanks
Weighing modules can be used as storage and irrigation materials in and out of the warehouse measurement, can also be used for process flow control, in general, according to the shape of the tank and the installation of different ways to choose 3 or 4 weighing modules to complete, especially suitable for chemical plant production process quantitative feeding system occasions to use.
Screw dosage system technology application
Screw automatic dosage system is the ideal equipment for continuous dosage and measurement of bulk materials, which can set high, middle and low feeding, and then control the feeding speed of screw feeder, so as to achieve the purpose of accurate dosage. According to the actual process of batching process, it reflects the operation status of feeding, batching, feeding and related equipment in the form of dynamic screen.
Application Design of Weighing Mixer
Weighing and mixing machine through PLC to control the frequency converter, so that the speed motor drives the metering screw according to the set speed running down the material. The whole weighing and dosing system can be divided into small material weighing, large material weighing and micro material weighing. It adopts the way of uniform speed feeding, and the way of decreasing speed feeding is adopted in the low speed stage.
Automatic Powder Batching System
Batching system in the field of powder processing and treatment, the leading technology of powder processing equipment absorbed and optimized in the weighing and mixing machine in accordance with the production instructions and formulas, a variety of materials will be placed, transported to the set station, using automatic walking weighing mechanism, a variety of materials accurately and proportionally added to the barrel.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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