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SUQ Cleaning agent filling machine

The detergent filling machine is combined with bottle preheating/rinsing device and capper/sealer in a two-stage filling method. When the filling head is not inserted into the bucket, it automatically lifts the grab and when it reaches the filling target value, the filling head automatically raises. The new filling valve allows for faster and cleaner filling. Gravity-assisted inflow into the bottle through vacuum. Vacuum enables 100% drip-free filling of low-viscosity products.

PP20210614130522
Product details
020-34563445

The interface of real-time parameter monitoring, alarm, test data summarization and historical data query of the automatic Filling machine can directly reflect the real-time operation data of the Filling system. The on-site filling interface automatically adjusts the weight and sends it to the host computer according to the set operating parameters. The upper computer reads the data sent by each on-site measurement and control unit. Adopting special filling control instrument with double window display, it can display target volume, filling volume, barrel number, time and date, etc. The controller can store 30 groups of filling value parameters, which can be called only when using, and the controller has self-diagnostic function and interface test function.

Liquid filling machine using programmable recipe controller automatically mixes two liquids, performs different action recipe control outputs for different states, so as to realize the cyclic recipe control of AB two liquids mixing, using photoelectric and proximity switches and other detection sensors as external input signals, servo motors, action cylinders and so on, as the output components. At the same time, it has the function of on-line real-time monitoring of products and the function of entering product information. The computer is connected to the PLC through serial communication, which can collect data in real time and carry out the data processing of production line and data entry and saving.

Liquid filling machine sequentially completes the steps of:pail loading, pail feeding, loading, feeding, filling, pail discharging, capping, sealing, palletizing and so on. During normal operation, when the filling equipment meets the interlocking switch closure, air pressure conditions, liquid level conditions and other external transmission number is normal, the equipment should be in automatic operation mode after pressing the start switch, each station on the filling line will be scanned and executed in accordance with the program programmed in the PLC of the filling system in a circular manner.

Basic parameters:

Maximum weighing capacity: 30kg

Minimum Sensitivity: 0.01kg

Filling error: ±0.01-0.02kg

Filling speed: 20L about 150-180 barrels/hour

Control mode: 2-speed control

Filling method: Insertion, liquid level up

Gun head line: Teflon gun head, valve + Teflon hose

Structure material: host SUS304 stainless steel, conveying palletizing carbon steel anticorrosion paint.

Weighing platform size: 400 × 800mm (304 stainless steel power raceway)

Empty barrel raceway: 400mm × 2500mm (304 stainless steel power raceway) with another 1200mm slope without power roller

Heavy drum raceway: 400mm×2500mm (304 stainless steel power raceway, 2 sets)

Separate barrel device: for 20L barrels, carbon steel anticorrosive paint structure, 304 stainless steel raceway.

Palletizing equipment: pan-transfer type, suitable for pallets 1200×1200×140mm, including supplying pallets, palletizing, and lower pallet conveying.

Pipe pressure: 0.2-0.6MPa (related to material properties).

Material interface: DN40 flange connector 4, according to the user to provide interface standards

Air Connection: User supplied 12mm air hose connector for quick coupling connection

Power supply: AC220/50Hz (user-supplied to one side of the machine)

Using air source: 0.4-0.8Mpa (provided by the user to the side of the machine)

Use temperature: -10-50

Base conditions: solid concrete floor of the assistant suspension agent flat, concrete thickness should be more than 10cm.

Optional models: standard, explosion-proof filling


Multi-station liquid filling machine
The field management and control system of liquid filling machine based on single chip microcomputer, radio frequency card and network integration technology can control the filling of materials in real time and effectively. Realize the real-time detection of filling weight and the real-time opening and closing of solenoid valve in filling process, and upload data for effective microcomputer management.
Application of liquid pumping and mixing batching system
The batching system adopts dual CPU to form a redundant system, and the STEP7MicroWin V4.0SP6 programming software provided by Siemens is used as the man-machine interface to write debugging programs and download programs. The PC and PLC experimental machine are connected by a PC/PPI cable for communication, and the corresponding parameters are set.
Application of weighing modules in large storage tanks
Weighing modules can be used as storage and irrigation materials in and out of the warehouse measurement, can also be used for process flow control, in general, according to the shape of the tank and the installation of different ways to choose 3 or 4 weighing modules to complete, especially suitable for chemical plant production process quantitative feeding system occasions to use.
Automatic liquid filling machine function application
Automatic liquid filling machine is controlled by frequency converter to realize stepless speed change, set the target weight, easy operation and fast filling speed, adopting large and small feeding and filling methods, optional computer connection or real-time printing of filling parameters such as filling date, serial number, net weight, tare weight, cumulative weight and so on.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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