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GW3 Pharmaceutical Filling Machine

Pharmaceutical filling machine is mainly to complete the collection of data from the weighing module, display data by the touch screen, accept the target volume for data input, control the stable operation of the system by controlling relays and solenoid valves, including the main program, sensor data acquisition subroutine, timer interrupt service program and LCD subroutine.

PP20220209150622
Product details
020-34563445

The control system of the automatic Filling machine mainly consists of PLC, touch screen, actuators, and detection elements. The computer downloads the program and monitors the operation of the equipment through the Ethernet PLC on-line. The touch screen communicates with the PLC through Modbus485 communication protocol, displaying the running status of the equipment, and starting and stopping the equipment to set up each running parameter and other operations. The actuator is responsible for the execution of the PLC instructions, the specific implementation of the corresponding action. The detecting element sends the status and parameters of the equipment to the PLC.

Liquid filling machine is mainly composed of four main parts: transmission device, filling device, suction capping device and detection Electronic scale device. Integrate informationization accessory equipment, such as printer, scanning gun, RFID and other information identification equipment, to give the material into the weighing and dispensing process of identifiable information. Adopt CS control management server as the server to manage the whole filling. The industrial Ethernet is used as a network to connect the operating stations of each process. An operator station is placed at each process and connected to each process equipment. Functions of each station are realized by the operator station.

Basic parameters:

Maximum weighing capacity: 30kg

Minimum Sensitivity: 0.01kg

Filling error: ±0.1-0.2kg

Filling speed: 20L about 150-180 barrels/hour

Control mode: 2-speed control

Filling method: Insertion, liquid level up

Gun head line: Teflon gun head, valve + Teflon hose

Structure material: host SUS304 stainless steel, conveying palletizing carbon steel anticorrosion paint.

Weighing platform size: 400 × 800mm (304 stainless steel power raceway)

Empty barrel raceway: 400mm × 2500mm (304 stainless steel power raceway) with another 1200mm slope without power roller

Heavy drum raceway: 400mm×2500mm (304 stainless steel power raceway, 2 sets)

Separate barrel device: for 20L barrels, carbon steel anticorrosive paint structure, 304 stainless steel raceway.

Palletizing equipment: pan-transfer type, suitable for pallets 1200×1200×140mm, including supplying pallets, palletizing, and lower pallet conveying.

Pipe pressure: 0.2-0.6MPa (related to material properties).

Material interface: DN40 flange connector 4, according to the user to provide interface standards

Air Connection: User supplied 12mm air hose connector for quick coupling connection

Power supply: AC220/50Hz (user-supplied to one side of the machine)

Using air source: 0.4-0.8Mpa (provided by the user to the side of the machine)

Use temperature: -10-50

Base condition: Horizontal solid concrete floor, concrete thickness should be more than 10cm.

Optional models: standard, explosion-proof filling scale


Multi-station liquid filling machine
The field management and control system of liquid filling machine based on single chip microcomputer, radio frequency card and network integration technology can control the filling of materials in real time and effectively. Realize the real-time detection of filling weight and the real-time opening and closing of solenoid valve in filling process, and upload data for effective microcomputer management.
Automatic liquid filling machine function application
Automatic liquid filling machine is controlled by frequency converter to realize stepless speed change, set the target weight, easy operation and fast filling speed, adopting large and small feeding and filling methods, optional computer connection or real-time printing of filling parameters such as filling date, serial number, net weight, tare weight, cumulative weight and so on.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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