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GH1 Batching system

The batching system adopts the master-slave structure, with the industrial computer as the upper host and Siemens PLC, frequency converter and weighing instrument as the lower slave. The host is in the dominant position to realize the communication management and control of each slave computer. The RS-232 asynchronous communication interface of the industrial computer is connected to the PLC after the level conversion, forming a physical channel for the communication between the upper and lower computers. Another RS-232 port of the host is connected to the communication port of the weighing instrument to form a second physical channel.

PP20211025120508
Product details
020-34563445

The Batching system adopts the master-slave structure, with the industrial computer as the upper host and Siemens PLC, frequency converter and weighing instrument as the lower slave. The host is in the dominant position to realize the communication management and control of each slave computer. The RS-232 asynchronous communication interface of the industrial computer is connected to the PLC after the level conversion, forming a physical channel for the communication between the upper and lower computers. Another RS-232 port of the host is connected to the communication port of the weighing instrument to form a second physical channel.

The host computer uses polling mode to communicate with the slave station one by one. The upper computer transmits the result of task planning to the PLC. In the process of PLC control, the upper computer uses the upper computer connection command to monitor the operating status and data area content of the lower computer, reads the internal status of the PLC and the real-time data of the weighing instrument in real time, and displays it on the upper computer. Automatic liquid dispensing system process control:

1) Start the system, set the required weight of the injection water for this time, and the PLC will automatically collect the weight signal of the liquid dispensing tank to determine whether the weight of the injection water in the tank reaches the set value. If the system returns the signal "yes", it will enter the next step and the system returns the signal "no"; Then the system automatically opens the water valve to add water to the liquid dispensing tank to the set weight.

2) The dispensing time of liquid medicine shall be set by the user.

3) The prescription auxiliary materials and main drugs are manually weighed by the user and added into the liquid dispensing tank.

4) Turn on the stirring motor, and the system will automatically countdown to the set stirring time after turning on the stirring motor.

5) The stirring rate of the mixing slurry and the temperature of the liquid at this time are displayed on the HMI user interface during the mixing process.

6) After the liquid dispensing is completed, the user can complete the discharge filtration in the HMI, or it can be set to automatic mode.


Application of liquid pumping and mixing batching system
The batching system adopts dual CPU to form a redundant system, and the STEP7MicroWin V4.0SP6 programming software provided by Siemens is used as the man-machine interface to write debugging programs and download programs. The PC and PLC experimental machine are connected by a PC/PPI cable for communication, and the corresponding parameters are set.
Automatic Powder Batching System
Batching system in the field of powder processing and treatment, the leading technology of powder processing equipment absorbed and optimized in the weighing and mixing machine in accordance with the production instructions and formulas, a variety of materials will be placed, transported to the set station, using automatic walking weighing mechanism, a variety of materials accurately and proportionally added to the barrel.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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