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FT1 Liquid Filling Machine

Liquid filling machine using open bus, field information acquisition, weighing system communication adopted automated filling system, project management, processing, archiving and establishment of documents. With humanized man-machine interface, provide convenience and also have a variety of protection functions, the user can set personalized working parameters according to the actual needs of the user can be set directly into the working state. Simple and convenient operation, no need to wait for restart and other complex operations.

5164818
Product details
020-34563445

The automatic Filling machine is mainly composed of bottle feeding conveyor mechanism, bottle washing machine, filling machinery, capping machine, star wheel conveyor mechanism, etc. The process flow is bottle feeding - washing - filling - capping - bottle discharging. The mechanical device is used to rotate the container at high speed - stopping sharply, and then the reflector is matched with the camera to take continuous serial filling images without perspective deviation. The filling device accelerates the container that enters the rotating area and stops accelerating when the container is about to leave the rotating area, leaving the container free to rotate (reducing air bubbles caused by oscillation). When the container "completely into the emergency stop area, the light inspection machine will control the mechanical device to make the container emergency stop, the liquid in the bottle due to inertia will continue to rotate, at this time the camera through the reflector began to shoot the container's continuous sequence of the reflector rotates accordingly at a certain angle, to ensure that the camera can track to capture the sequence of images of the container. Containers continue to transmit forward, the reflector also continues to make the corresponding rotation, until the container completely into the emergency stop area, at this time the reflector immediately return to the filling machine shown position, start tracking the next container. At the same time, it also completes the acquisition of a continuous sequence of images of the container.

WinCC-flexible, the latest product of Auto Filler, is an HMI-oriented configuration liquid interface with better openness, scalability and compatibility, which improves the configuration efficiency of the user interface and brings new creative concepts of device-level automation. In SIMATIC products can be used to configure all WindowsCE-based operator panels, from the smallest panels to touch control panels, multifunction panels. Due to all these advantages, the configuration of touch panels is designed in conjunction with the control core of the PLC, the CPU313C from the SIMATICS 7-300 series. Designed to realize industrial automation. Since it has some good functions, including manual operation, fault alarm, recipe management, trend graph (display and analysis) and print results.

Technical Parameters

Weighing range: 10300kg

Filling precision: ±0.10.2%

Filling speed: 3~5 buckets/min (200kg)

Power supply power: P 0.6MPaQ 0.4m3 / min

Equipment weight: 350kg

External dimensions: 1000mmL×930mmW×1350mmH

Multi-station liquid filling machine
The field management and control system of liquid filling machine based on single chip microcomputer, radio frequency card and network integration technology can control the filling of materials in real time and effectively. Realize the real-time detection of filling weight and the real-time opening and closing of solenoid valve in filling process, and upload data for effective microcomputer management.
Automatic liquid filling machine function application
Automatic liquid filling machine is controlled by frequency converter to realize stepless speed change, set the target weight, easy operation and fast filling speed, adopting large and small feeding and filling methods, optional computer connection or real-time printing of filling parameters such as filling date, serial number, net weight, tare weight, cumulative weight and so on.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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