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TCS Mixing and Feeding System

Mixing and feeding system uncertainties and internal and external interference as a whole for processing, the use of digital technology to compare and analyze it with the traditional PID controller, weighing controller to calculate the actual amount of feed, when the actual amount of feed to meet the feed set value to close the feed valve, from the whole process of action can be seen, the valve closure lag will inevitably lead to feeding error, the value of the error is about the lag time and the closure of the instantaneous volumetric flow rate, The error value is the product of lag time and instantaneous volume flow rate and fluid density at the time of closing, in which the lag time is all the time between the output of the valve closing signal from the weighing controller and the shut-off valve shutting down, "i.e., including the lag time of the relay's action and the shut-off valve's action lag time.

PP20211012170643
Product details
020-34563445

Feeding system is a complete set of automation equipment to realize dynamic weighing and dosage control through electrical control management and visualization man-machine software configuration. The electrical control part of the system adopts Siemens PLC, which is programmed and controlled according to the production requirements; the software adopts man-machine configuration, according to the process requirements, through the monitoring system and PLC program to control the weight and flow of the materials loaded into the weighing hopper, so as to realize the accurate measurement and dosage. The system has strong stability and high cost performance, and can provide accurate measurement data and control means for production control and management of various industrial sites.

Feeding system uncertainties and internal and external interference as a whole for processing, the use of digital technology to compare and analyze it with the traditional PID controller, weighing controller calculates the actual amount of material, when the actual amount of material to meet the material set value when the material to close the charging valve, from the whole process of action can be seen, the valve closure action lag will inevitably cause charging error, the value of the error is about the lag time and the closure of the instantaneous volumetric flow rate, The product of lag time and instantaneous volume flow rate and fluid density at the time of closing, in which the lag time is all the time between the output of valve closing signal from the weighing controller and the shut-off valve shutting down, including the action lag of the relay and the action lag of the shut-off valve.

The feeding system is composed of Siemens series PLC, circuit breaker, relay, frequency converter and terminals, all of which are of famous brands at home and abroad. Compact structure, stable work, full-featured, with overload, short-circuit, phase failure and other protection, can complete the equipment automation and process automation control. The system adopts high-end configuration software as the upper computer, through which it issues commands to manage the automation equipment and process. It replaces the traditional system with the standard industrial computer software and hardware platform as the integration carrier, featuring strong adaptability and good openness.


Application of liquid pumping and mixing batching system
The batching system adopts dual CPU to form a redundant system, and the STEP7MicroWin V4.0SP6 programming software provided by Siemens is used as the man-machine interface to write debugging programs and download programs. The PC and PLC experimental machine are connected by a PC/PPI cable for communication, and the corresponding parameters are set.
Powder Dosing System Design
The automatic dosage system consists of an industrial grade control computer, programmable controllers, and electrical control boxes, and is designed to meet the needs of a maximum number of silos and platform scales for mixing, weighing, and mixing control.
Application of weighing modules in large storage tanks
Weighing modules can be used as storage and irrigation materials in and out of the warehouse measurement, can also be used for process flow control, in general, according to the shape of the tank and the installation of different ways to choose 3 or 4 weighing modules to complete, especially suitable for chemical plant production process quantitative feeding system occasions to use.
Screw dosage system technology application
Screw automatic dosage system is the ideal equipment for continuous dosage and measurement of bulk materials, which can set high, middle and low feeding, and then control the feeding speed of screw feeder, so as to achieve the purpose of accurate dosage. According to the actual process of batching process, it reflects the operation status of feeding, batching, feeding and related equipment in the form of dynamic screen.
Automatic Powder Batching System
Batching system in the field of powder processing and treatment, the leading technology of powder processing equipment absorbed and optimized in the weighing and mixing machine in accordance with the production instructions and formulas, a variety of materials will be placed, transported to the set station, using automatic walking weighing mechanism, a variety of materials accurately and proportionally added to the barrel.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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