The pulse Weighing system, in response to the current situation where the weighing accuracy of small materials is not high, the efficiency is low, the maintenance volume is large, and the requirements for materials are strict, the small material automatic Batching system has the characteristics of strong adaptability, high efficiency, high weighing accuracy, small floor space, and not strict requirements for material properties. Multiple feeding methods such as star-shaped double helical are adopted to ensure the speed and accuracy of automatic weighing. All silos are equipped with stirring devices to guarantee good fluidity of the materials. The feeding of the main unit adopts a novel push-sweeping method to ensure that the weighed materials can be fully fed into the main unit. This method does not require breaking the arch, requires no maintenance, and is economical and convenient.

The weighing and batching system achieves the requirements of batching control accuracy and minimizes costs by proportioning the usage of each raw material. According to the differences of each batch of materials, it can be changed arbitrarily. The calculation table is optimized and input into the database. A visual human-machine interface is developed using VisualBasic to read the calculation data and display it on the interface. Database application programs are created visually, making the application of the database more convenient and flexible, and it also supports applications in network environments.

The weighing feeding system is equipped with modules at the bottom of the silo and is precisely controlled by electrical programs to ensure the normal operation of the entire system. The control objects in the positive pressure pulse material acid pneumatic conveying process are the exhaust valve, feed valve, discharge valve, pulse air knife valve and inlet air valve in the silo. The control mode is based on a Siemens programmable controller as the control source. Through the operation of the Proface touch screen, contactors and intermediate relays are used to control each solenoid valve and motor, which is convenient for debugging and maintenance.

Advantages of ingredients and product features

1. Enhance the labor productivity of the mixing and batching industry, ensure the stability of product quality, solve the problem of environmental pollution at work, and relieve the heavy physical labor of batching staff.

2. It has strong adaptability, high efficiency, high weighing accuracy, small floor space and is not strict about the characteristics of materials.

3. The control system adopts advanced frequency conversion technology. According to the on-site power supply, it can be configured with single-phase or three-phase system power supply, which is suitable for customers in different industries. All the equipment is equipped with standard variable-frequency dedicated motors, making it easy to control the smoothness and precision of the batching.

4. This equipment is easy to be retrofitted for mixing plants. There is no need to change the upper computer software. High-precision control can be achieved simply by using the original fast and slow door signals of the system.

5. The weighing system adopts digital load cells, with an accuracy that can reach one part per million. The weighing system part has a high linearity, and the drive part can achieve a very high resolution. Siemens PLC control, interlocking system and other control systems are adopted to meet the requirements of automated production.

6. With the use of advanced Feeders and advanced control systems, the entire system can achieve very high precision. Generally, an accuracy of 0.5 to 1% can be achieved. In special fields such as laboratories, the application of test-grade feeders can achieve an accuracy of 0.1 to 0.5%. The stability can reach 2 SEGMA.

7. It is equipped with an advanced monitoring system and controller. During the debugging stage, it is relatively complex. However, once the debugging is completed and all parameters are set appropriately, all the operators need to do is to call the parameters and set the output, among other simple operations.

8. With an advanced control system, it is very easy to diagnose system faults, which can shorten the time for troubleshooting.

9. By adopting an advanced monitoring system, it can handle complex formula management, order management, historical management, system control optimization, automatic start and stop management, interlock management, remote diagnosis, detection and control.