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Formula Weighing Reactor

The Formula weighing device of reaction kettle integrates advanced technologies in various fields such as mechanics, electronic technology and sensing technology. Metering quantitative feeding, reaction process control, discharging and other production process control and data management as one of the batching system. It consists of three parts: touch screen, operation cabinet and power distribution cabinet, and automatically and continuously controls the weighing, feeding, stirring and discharging of powder and liquid materials of the whole set of equipment according to the set formula.

PP20211030090215
Product details
020-34563445

The formula weighing reactor is a device used for real-time monitoring and recording of the weight of materials inside the reactor. The principle is based on load cell technology. By installing the load cell in the support system of the reaction vessel, when the weight of the material inside the reaction vessel changes, the sensor will detect the force condition and convert it into a corresponding electrical signal. After amplification and processing, these electrical signals can accurately reflect the weight changes of the materials inside the reaction vessel.

The weighing of the reaction vessel can monitor and record the weight changes of the materials inside the reaction vessel in real time. By integrating with the monitoring system, real-time monitoring and recording of the weight changes of materials during the reaction process can be achieved, providing timely data support for the production process.

With the help of the weighing module, operators can accurately control the feeding amount of materials and the collection amount of products in the reaction vessel, thereby achieving precise control of the reaction process. This helps to enhance the stability of the reaction and the purity of the product, ensuring the quality and efficiency of the production process.

The weighing module of the reaction vessel can also be used to monitor the weight changes of the materials inside the reaction vessel, promptly detect abnormal situations and take corresponding measures to ensure the safety and stability of the production process.

The reaction vessel is equipped with a complete production reporting system, including batch reports, shift reports, daily reports, and monthly reports. It can also print the production records of each batch in real time. Provide detailed data for the factory to analyze;

It can achieve the setting of raw material transfer to the silo, ensuring the normal operation of production when the silo is empty.

Convenient function for modifying ingredient parameters and control parameters;

The system's self-detection function automatically confirms whether each component is normal, ensuring the normal operation of production.

The self-protection function in case of power failure can restore the state before the power failure after an unexpected and sudden power failure. A UPS needs to be configured.

The reaction vessel is equipped with an alarm function, displaying alarm information and prompt messages, and taking corresponding measures. l

The dual-hybrid system can be controlled independently. When one of them malfunctions, it does not affect its production, thus offering higher reliability.

In the process of ingredient production, various data are displayed in real time, and the real-time simulation diagram of the ingredient process is shown, which is intuitive and vivid.

Application of weighing modules in large storage tanks
Weighing modules can be used as storage and irrigation materials in and out of the warehouse measurement, can also be used for process flow control, in general, according to the shape of the tank and the installation of different ways to choose 3 or 4 weighing modules to complete, especially suitable for chemical plant production process quantitative feeding system occasions to use.
Screw dosage system technology application
Screw automatic dosage system is the ideal equipment for continuous dosage and measurement of bulk materials, which can set high, middle and low feeding, and then control the feeding speed of screw feeder, so as to achieve the purpose of accurate dosage. According to the actual process of batching process, it reflects the operation status of feeding, batching, feeding and related equipment in the form of dynamic screen.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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