The main process action of the automatic Filling machine includes six aspects: container transfer, positioning, intermittent indexing of the rotary table, container clamping and fixing, quantitative filling and product output, and the corresponding mechanisms are bottle delivery mechanism, indexing mechanism with clamping function, filling mechanism, capping and sealing mechanism and bottle unloading mechanism.

In order to achieve a better output and transfer of the Filling system, a belt transfer is used. Due to the gap rotation of the rotary table, in order to realize that the containers can be transferred to the rotary table station in an intermittent and orderly manner, a transfer wheel mechanism with three slots at an angle of 120 to each other is used. Setting the speed of the conveyor wheel, the time interval between each conveyor wheel transferring containers to the work station is t2/3w. There are three semi-circular grooves on the conveyor wheel of this mechanism to clamp the empty bottles, and the time taken for each revolution is exactly the same as the conversion time of the rotary table work station.

The positioning of the containers is directly related to the accuracy of the filling process. In order to realize the positioning of the containers without increasing the size of the whole mechanism, a rotary table with grooves and gap rotation is designed. The rotary table is surrounded by six semicircular grooves spaced at 60° intervals, and the container is positioned every time the rotary table is turned through the 60° range. The smooth transposition of the rotary table is directly related to the entire filling process, in order to realize the gap rotation of the rotary table, the selection of grooved wheel clearance mechanism to achieve the conversion of rotary motion to one-way gap rotation.

In order to prevent the container in the filling of jumping lead to processing misalignment, resulting in error, filling inaccuracy and waste phenomenon, the same in order not to increase the external dimensions of the entire mechanism, the design of the two slanting table clamping device. Inclined platform in the filling station 2 and sealing and capping station 3 tangent with the container, the container just to be transported to the corresponding station that is clamped, at this time the rotary table into the gap stop period. Utilizing this gap, filling equipment and sealing and capping equipment can be just filling and sealing and capping of containers. Better realization of the container in the two stations at the clamping, and in the whole process only in the clamping of the container and the inclined table friction, the effective power utilization of the system is high.

Realize the rotary automatic filling machine quantitative filling function of the mechanism has a crank linkage mechanism, horse wheel mechanism, etc., the use of reciprocating diaphragm pump driven by the crank linkage mechanism. Diaphragm pumps are sometimes called control pumps as the main type of actuator it relies on the power drive to control the fluid flow, more suitable for solid-liquid mixture of filling container output.

Technical parameters:

Filling weight: 10-30kg

Power supply: 220±10%

Production speed: 500 barrels/hour

Power: 100W

Inlet pressure: 0.3-0.35Mpa

Accuracy: ≤0.3%

Overall Dimension: 1200×850×1570

Weight: 150kg