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Ethanol Filling Machine

Ethanol Filling Machine reads the internal state of weighing instrument and real-time data of quantitative filling in real time, and displays the data in the upper computer, with report function, it can generate daily report, real time report, monthly report, annual report and so on. Dynamic addition and modification of the reports, by setting the permissions that give the technician or operator the right to modify and add the filling forms, while recording the date of modification and the number of operators. Power failure recovery function: in case of sudden power failure, the measurement records before power failure can be recovered; LAN sharing function, the host can share the data in LAN, which is convenient for the workshop supervisor to know the progress of the project and so on.

Product details
020-34563445

The ethanol barrel Filling machine can read the internal status of the weighing instrument and the real-time data of quantitative filling in real time, and display the data on the upper computer. It has a reporting function and can generate daily reports, real-time reports, monthly reports, annual reports, etc. Dynamically add and modify reports. By setting permissions, grant technicians or operators the right to modify and add forms to fill in, and simultaneously record the modification date and the number of operators. Power failure recovery function: In the event of a sudden power outage, the measurement records before the power failure can be restored. The local area network sharing function enables the host to share data within the local area network, facilitating workshop supervisors to understand the progress of the project and other situations.

Under the premise of the set time and filling volume of the Filling system, to ensure the filling speed, during the process of the material changing from fast feeding to slow feeding, due to the significant change in the material volume, the material will impact the weighing hopper and cause it to vibrate. The larger the fast feeding flow rate, the more obvious the impact and vibration. Compare the sampling results with the set weight When the maximum amplitude of the weighing hopper is less than the amplitude set by the system, the weighing instrument will take it as the set weight signal and stop the slow feeding in advance. When the feeding amount reaches the target value, the material gun will automatically close.

The Liquid filling machine adopts intake speed regulation. The purpose is that when the intake throttle speed regulation is adopted, the speed regulation valve is installed close to the cylinder, the average speed of the piston is relatively low, and the fluctuation is small. Throughout the entire stroke, the speed of the piston gradually increases. The inflation pressure of the cylinder rises slowly, and it also takes a long time to reach the air source pressure. By adjusting the valve cores of valve 1 and valve 2 to an appropriate number of turns, it can be ensured that the piston rod of the fast feeding cylinder extends quickly and returns slowly, thereby controlling the opening and closing speed of the fast feeding material door.

Basic parameters

Maximum weighing capacity: 300kg

Minimum sensitivity: 0.1kg

Filling error :±0.1-0.2kg

Filling speed: approximately 50 to 80 barrels per hour

Control mode: 2-speed control

Filling method: Insertion type, liquid surface

Gun head tubing: Teflon gun head, valve + Teflon hose

Structural material: Main unit SUS304 stainless steel, conveying and palletizing carbon steel anti-corrosion paint.

Scale platform size: 800×800mm(304 stainless steel power raceway)

Empty barrel raceway: 800mm×2500mm(304 stainless steel power raceway), with an additional 1200mm slope unpowered roller

Heavy barrel raceways: 800mm×2500mm(304 stainless steel power raceways,2 sets

Barrel separation device: Suitable for 200L barrels, carbon steel anti-corrosion paint structure, 304 stainless steel raceway.

Palletizing equipment: Translation-type, suitable for pallets of 1200×1200×140mm, including pallet, palletizing and lower pallet conveying.

Pipeline pressure: 0.2-0.6MPa(related to material properties).

Material interface: 4 DN40 flange joints, which can be customized according to the interface standards provided by the user

Air source interface: The user provides a 12mm air pipe connector for quick coupling connection

Power supply: AC220/50Hz(provided by the user to one side of the machine)

Air source used: 0.4-0.8Mpa(provided by the user to the machine side)

Operating temperature: -10℃ to 50℃

Basic conditions: A solid concrete floor with a flat ammonia solution, and the thickness of the concrete should be greater than 10cm. Optional models: Standard type and explosion-proof type filling


Multi-station liquid filling machine
The field management and control system of liquid filling machine based on single chip microcomputer, radio frequency card and network integration technology can control the filling of materials in real time and effectively. Realize the real-time detection of filling weight and the real-time opening and closing of solenoid valve in filling process, and upload data for effective microcomputer management.
Automatic liquid filling machine function application
Automatic liquid filling machine is controlled by frequency converter to realize stepless speed change, set the target weight, easy operation and fast filling speed, adopting large and small feeding and filling methods, optional computer connection or real-time printing of filling parameters such as filling date, serial number, net weight, tare weight, cumulative weight and so on.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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