The liquid filling system is digitally processed by a computer or a dedicated image processing module, which performs the recognition of size, shape, color, etc. based on the information of pixel distribution, brightness and color of the image. The weight of the converted liquid is transmitted to the metering and filling mainframe through a functional relationship measured by the weighing module, and this data is compared with the mainframe's rapid collection, real-time processing, and the settings of the corresponding components in the recipe.
020-34563445Liquid Filling machine mainly includes three major parts of the filling equipment feeding, filling marking and so on. Among them, the filling machine feeding part of the requirements to achieve automatic completion of the filling equipment detection, lack of material alarm, congestion alarm, congestion pause, automatic transmission and other functions; filling part of the requirements to realize the automated transmission of the Filling system, the detection of equipment, filling materials, automatic injection of people to accurately determine the amount of filling amount of how much can be realized by the configuration of the filling process, the automatic sealing of the filling equipment, etc.; marking part of the requirements of the automatic identification of the equipment, Automatic labeling equipment, remote reception of labeling information and other functions which in each process, requires a perfect safety protection measures.
Filling system data acquisition and on-site monitoring of data selection Siemens SI-MITICMP2778 "touch screen, touch screen and PLC through the DP cable connection, you can use the touch screen at any time to set the data in the PLC, directly control the operation of the entire device. The touch screen displays the actual data changes inside the PLC in real time. If an alarm occurs, the touch screen will immediately display the alarm information and emergency handling control system.
The touch screen displays the initial screen, including the configuration screen, the manual mode screen and the automatic mode screen, click on the enter button to enter the corresponding screen for operation, the configuration screen includes parameter settings, raw material ratios and filling weight or volume, the manual screen is mainly for manual control, including drums, loading, filling, capping and marking, the automatic screen includes the filling speed, the conveyor line running speed, the filling The automatic screen includes filling speed, conveyor line running speed, filling screen, working status and alarm screen. Alarm screen shows the alarm information when the system is running, when the alarm occurs, automatically pop-up "alarm window", in order to ensure the safe operation of the system, the system immediately stops filling only after the user to eliminate the alarm system can continue to fill.
Basic parameters:
Maximum weighing capacity: 1200kg
Minimum Sensitivity: 0.2kg
Filling error: ±0.2-0.5kg
Filling speed: 200L about 150-180 barrels/hour
Control mode: 2-speed control
Filling method: Insertion, liquid level up
Gun head line: Teflon gun head, valve + Teflon hose
Structure material: host SUS304 stainless steel, conveying palletizing carbon steel anticorrosion paint.
Weighing platform size: 1200×1200mm (304 stainless steel power raceway)
Empty barrel raceway: 1200mm × 2500mm (304 stainless steel power raceway) with another 1200mm slope without power roller
Heavy drum raceway: 1200mm×2500mm (304 stainless steel power raceway, 2 sets)
Separate barrel device: suitable for 200-1000L barrels, carbon steel anticorrosive paint structure, 304 stainless steel raceway.
Palletizing equipment: pan-transfer type, suitable for pallets 1200×1200×140mm, including supplying pallets, palletizing, and lower pallet conveying.
Pipe pressure: 0.2-0.6MPa (related to material properties).
Material interface: DN40 flange connector 4, according to the user to provide interface standards
Air Connection: User supplied 12mm air hose connector for quick coupling connection
Power supply: AC220/50Hz (user-supplied to one side of the machine)
Using air source: 0.4-0.8Mpa (provided by the user to the side of the machine)
Use temperature: -10℃-50℃
Base condition: Horizontal solid concrete floor, concrete thickness should be more than 10cm.
Optional models: standard, explosion-proof filling scale
