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OP1 loading system

Feeding system combined with industrial control technology and Internet of Things technology professionally developed a set of flexible and variable production control system software, the production process of the various control points integrated into a control software, the customer only in the central control room can control the entire factory production process. It really realizes a highly integrated, automated and unmanned efficient workshop. Central control data acquisition control system: comprehensive observation, centralized management. With PLC/DCS as the core control, the computer system is responsible for formula calculation, personnel management, data collection, query and printing. The central control computer monitors and controls the on-site production situation, reflecting the operation of each production unit in real time.

PP20210919172022
Product details
020-34563445
Weighing system is a kind of production equipment which is used to process different powder or liquid materials in a certain proportion automatically and accurately. It usually consists of weighing module, weighing instrument, PLC system and upper computer, including raw material storage body, conveying body, weighing and dosing body, dust removing body, material mixing body and other equipments; the dosing mode can be selected reasonably according to the industry characteristics, production process requirements and specific material characteristics. According to the industry characteristics, production process requirements, specific material characteristics, it can reasonably choose "incremental" or "decremental" weighing mode, with a single hopper single material, single hopper multi-material, multi-bucket multi-material and other modes of operation.

Feeding system combined with industrial control technology and Internet of Things technology professionally developed a set of flexible and variable production control system software, the production process of the various control points integrated into a control software, the customer only in the central control room can control the entire factory production process. It really realizes a highly integrated, automated and unmanned efficient workshop. Central control data acquisition control system: comprehensive observation, centralized management. With PLC/DCS as the core control, the computer system is responsible for formula calculation, personnel management, data collection, query and printing. The central control computer monitors and controls the on-site production situation, reflecting the operation of each production unit in real time.

Automated Dosage system process flow

1: It enters into the dosing tank from the silo, and then is sent into the mixing tank from the reactor, the weight size is measured by the weighing module, and the speed of the frequency converter is adjusted according to the actual flow rate needed, so as to realize the normal feeding of materials.

2: It enters the feeding box of the spiral pneumatic conveying pump after metering through the punch plate flow meter and advances forward through the feeding mechanism.

3: It enters into the mixing chamber and is gasified by the outlet air of the blower and sent to the conveying pipeline.

In the above process, the frequency converter plays the role of quantitative flow stabilization, the flow meter can not only accurately measure the flow but also can detect whether the system is out of coal powder, the screw conveyor pump not only plays the role of locking the role of the wind, but also play a role in conveying materials.

The weighing system can adopt advanced dosage control type weighing instrument, which can easily use ProFibus, MOD-BUS, Ethernet and other communication methods to complete the high-speed communication with the PLC system, featuring strong real-time system, good reliability, flexible configuration and so on.

Various types of users demand heavy-duty dosing.

Dosing equipment performance characteristics:

Reliable system, strong applicability, high weighing accuracy, high automation precision, stable quality and easy to manage.

Electronic weighing display design, high measurement accuracy, easy to calibrate and maintain.

Data processing, the dosage system can automatically calculate and process the collected signals, so as to automatically control the normal operation of the equipment.

Communication function, bi-directional data communication between industrial controller and PLC and meter.

The monitoring function detects and monitors parameters such as instantaneous flow, daily total, monthly total and yearly total of the dosage process.

Screen display, through the computer monitor or weighing instrument can display the operation of the relevant control parameters in the dosage process.

Professional material handling capacity, with the characteristics of the user measurement of raw materials, the use of various types of Feeder and inlet and outlet valves, friendly human-computer interface interface, can be connected to various types of controllers, the implementation of quantitative measurement or dosage process control, a variety of control modes to choose from, can be used in the PLC, human-computer interface, single-chip microcomputer, industrial control computer and other types of control.

Application of liquid pumping and mixing batching system
The batching system adopts dual CPU to form a redundant system, and the STEP7MicroWin V4.0SP6 programming software provided by Siemens is used as the man-machine interface to write debugging programs and download programs. The PC and PLC experimental machine are connected by a PC/PPI cable for communication, and the corresponding parameters are set.
Application of weighing device in automatic glue dosage system
The automatic dosing system can realize the full automatic control of the glue making, glue delivery and glue using process. According to the pre-set ratio and process, the deviation in the dosing process is monitored through the screen, and the dosing ratio behind is corrected according to the ratio of the formula, so as to ensure the accuracy of the formula.
Application of weighing modules in large storage tanks
Weighing modules can be used as storage and irrigation materials in and out of the warehouse measurement, can also be used for process flow control, in general, according to the shape of the tank and the installation of different ways to choose 3 or 4 weighing modules to complete, especially suitable for chemical plant production process quantitative feeding system occasions to use.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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