Batching system realizes intelligent and networked management of small material batching, so that finished products and raw materials can be traced in both directions, production decision-making and production control are seamlessly connected, production execution is improved, and real-time and accurate production data are used as the basis for managers' decision-making, so as to prevent the occurrence of quality accidents. Help customers to solve the dosage error prevention, improve dosage precision, quality traceability products, intuitive image, over the limit of the sound and light alarm prompts the application of bar code to effectively prevent the occurrence of the wrong raw materials raw material lot number bar code and finished product lot number bar code fixed in the bar code block can be reused.
020-34563445Batching system is suitable for liquid chemical metering and batching management, batching and mixing using Advantech industrial computer and Siemens PLC as the core, to build a small DCS system, liquid chemical metering and mixing batching system with flow, temperature, level, pressure and other sensors, so that the system realizes a multi-channel liquid dynamic metering and centralized monitoring and management of the tank area. Liquid centralized metering system through the graphical operation interface of the industrial computer, the pipeline to be measured in each circuit for parameter setting, measurement settings, start / stop and other operations, and the operation process can be real-time fault alarms, so that the user operation is simple and easy to use convenient and practical. The start/stop control of each pipeline can be operated through the graphical interface of the industrial computer, or through the control buttons of the control cabinet, or through the control buttons on the site.
The dosing system is seamlessly and confidentially connected to the ERP system, and at the same time, professional management software can be used to enable the leaders to have a clear picture of the production results and statistical information, and to achieve the effect of not leaving the house and having a clear picture in mind. The feeding system integrates computer technology, weighing technology, automatic control, communication technology, as a whole, its control function is perfect, display, operation is centralized, installation, maintenance is simple, data processing is convenient, the system is easy to expand. Reconciliation system has a powerful data management functions and summarize, the user can reconcile the dosage using industrial computer monitoring and PLC for detection, operation and control is currently the most advanced and reliable industrial automation control. Siemens PLC's average continuous trouble-free operation time of up to tens of thousands of hours, and the most suitable for strong interference, harsh environment of the industrial site, industrial control computer is also designed for the industrial site-specific, continuous, safe and reliable operation, and Advantech industrial control machine is one of the best, so the system is the ideal choice for on-site measurement and control.
Dosing system functions and features:
(1) The structure of upper computer + PLC improves the reliability of the system. The upper computer does not participate in the real-time control process of PLC except for giving initial process parameters and control instructions. Even if the upper computer is offline, the PLC can complete the current production tasks smoothly.
(2) Upper language and assembly mixed programming, both to ensure the reliability of the system, but also to facilitate software upgrades.
(3) Chinese or English friendly human-machine interface, the operation is very easy, only 1 hour to learn to operate.
(4) Dynamic process flow display screen, the operator can monitor the whole dosage control process intuitively through the color monitor, including the working status of the silo conveying equipment, weighing data, mixer and the working status of various process gate valves.
(5) Parameter modification and function setting are more flexible, and the system is highly intelligent.
6) The output data can be stored in the hard disk.
(7) There is a network port.
(8) The system can detect, monitor, display, store and print the instantaneous signals, variables and parameters in real time.
(9) It has the function of rapid removal of zero point/tare weight.
(10) The system can be set up to prevent misoperation and other functions.
(11) It has self-diagnosis function.
The main content contained in the feeding system:
1）Measurement control has manual, semi-automatic and full-automatic operation mode, and can be switched at any time.
2）Batching machine formula table: formula number, formula name, raw material barrel number, raw material name, measurement weight, can store more than 2000 kinds of formula.
(3) Raw material table: raw material barrel number, raw material name, measurement level, drop, large and small material supply, valve switching time.
(4) Dynamic measurement program table: containing the name of the measurement organization, measurement time, stabilization time, output, zero.
(5) Measurement display main interface: containing the name of the measurement organization, the total weight of the measurement settings, the actual total weight of the current measurement, the name of the current measurement of the material, the set weight of the current measurement of the material, the actual weight of the current measurement of the material.
(6) Measurement control main interface: set up the following buttons and switches - measurement start, measurement stop, forced single-step stop, forced all stop, measurement reset.
(7) Raw material statistics report: you can count the consumption weight of a certain kind of raw material, several kinds of raw material or all of raw material on the same day, in the same month or in a certain period of time.
(8) formula production statistical reports: statistics on the day, month or month, or a certain period of time a certain formula, a few or all the production weight, 1 #, 2 # two measurement organizations can be separated or combined statistics.
(9) There is a measurement of the upper and lower limits exceeding the difference alarm.
