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Design of automatic batching system and computer control system for printing and dyeing
2020.02.18

Summary:The textile printing and dyeing industry uses computer technology and related software, and automatic batching systems have achieved technological innovation, and the industrial structure and product quality have been further improved and optimized.Now we will discuss the application of computer technology and related software in textile printing and dyeing.

Introduction to the textile printing and dyeing industry

Computer technology and related software applied to the textile printing and dyeing industry, to the production of textile enterprises has brought about a new change, improve the production efficiency of textile enterprises, strengthen the comprehensive quality of the product awareness, textile enterprises using computer technology and related software systems have achieved good economic returns and comprehensive benefits. In computer technology and related software support, textile printing and dyeing industry to achieve industrial upgrading and innovation, for computer technology and related software, should give full play to its functional role, to promote the continuous improvement of the level of enterprise textile printing and dyeing.

1 Data automation acquisition system

The application of automated data collection system to textile printing and dyeing can provide a scientific basis to ensure the accuracy of the enterprise's internal management work and improve the overall production efficiency of the enterprise. In the enterprise involves a number of production links, if the various production links can not quickly give instructions, will reduce the accurate control of the production process, so the function of the computer management system will be limited to a certain extent. This is because the computer management software and the production process there is a general problem of disconnection between the whole production in the machine, the whole process of production, different equipment due to brand differences, type differences, all need to be related to the operator statistics, access to the production parameters, can not be realized between the different equipment information sharing. The enterprise's management personnel in the internal production management planning work, the comprehensive efficiency is limited, this is because the data acquisition is not comprehensive, not timely, resulting in the formulation of the strategy program is limited in comprehensiveness. The establishment of the textile printing and dyeing technology management information system, can make each link of the operation data accurately reflected, for the enterprise production plan and development decision-making to provide a practical basis. Automated data collection and processing, so that the textile printing and dyeing management decision-making has been optimized, can strengthen the production of abnormal problems, control the production process, improve the effect of production cost control, to avoid wasting energy. For example, the data automation acquisition system can collect the data information of the field terminal, enhance the correlation and data sharing between the hardware equipment, analyze and process the data content, and display the curve observation graphic on the computer screen, when there is an abnormal situation of the production, it will automatically issue an alarm in the production process, transmit data to the computer service information base, complete the storage of historical data, and utilize the parameter Connected sensors, strengthen the workshop production equipment data collection and use, to realize the conversion of data content.

2 computer design software system and control software system

Computer data processing accuracy and comprehensive efficiency, in the application of computer design software system has been enhanced, so that the textile enterprise production and operational efficiency faster. The advantages of this part of the computer system is fully embodied, with strong accuracy, including textile style design, pattern design, pattern design and color design and other aspects, are able to use computer technology and related software to design a more beautiful, high-quality textiles to meet the modern people for textile design put forward by the higher requirements. The use of advanced computer technology and software, can make the textile production process according to the computer control software system, the production process of textile materials for reasonable management and control, to maintain the stable operation of production activities, chemical textile printing and dyeing effect. Not only that, through further improvement and extension of the function of the computer production control system, but also be able to apply it to the actual production process of the textile enterprises in all aspects of high precision, high efficiency to realize the timely response to the production control process, has the advantage of adjustable control, adjust the function of the computer control system, to make a rapid response to make the textile products to ensure the quality of the production of the practical.

3 Computerized printing and distribution machine

Printing and dyeing professional in the application of computer technology and related software, mainly is to computer measurement of automatic dosing system, can be divided into hardware and software for two different systems, by the sensor, light source and spectrometer 3 key components. The initial use of computer color measurement and feeding system is under the demand for scientific research, as well as enterprise production cost control objectives gradually developed, after a long period of practice and research found that, compared with the operation of professional technicians, computer color measurement and dosage system has a strong accuracy and precision, and reflects the advantages of fast and efficient. Not only the operation process is simple, but also can quickly realize the color measurement and dosage, which is difficult to achieve the goal under the manual operation of professional technicians. Printing and dyeing in the field of computer technology and related software applications, computer printing color separation system hardware configuration includes a variety of equipment and facilities, such as scanners, graphic image processing workstations, printing proofing machines and printers. The process of color separation is also in the pattern will be composed of a variety of printing pattern pattern separation out, will be separated out of the various color patterns were made into a black

4 Computerized Textile Chemical Calculation and Analysis Software System

Printing and dyeing processing field using computer technology and related software, the scope is becoming more and more extensive. In recent years, our country is more and more concerned about the ecological environment, strengthened the strength of environmental protection rectification, this background of printing and dyeing industry in the environmental protection department under the environmental protection inspection, more attention to the environmental protection of the textile chemicals and can be utilized. Under the comprehensive coverage of environmental protection awareness, printing and dyeing in the field of the use of textile chemicals in the computer software has become an inevitable development trend, the use of textile printing and dyeing related to a series of computer software, can deal with a large number of software data information, improve the efficiency of information processing, so that the operating costs of enterprises, production costs can be minimized. Textile printing and dyeing in the commonly used scientific and technological drawing and data analysis software O-rigin software, sewage data processing process used in the Visio mapping software, as well as textile chemical drawing software Chemdraw, etc., the use of scientific and technological drawing can analyze the data of chemicals in detail, and intuitively reflect the entire process of sewage treatment. Under the use of computer software to carry out simulation tests, chemicals may bring environmental pollution problems for clear judgment and analysis, the use of textile chemical calculation and analysis system, can be in a large amount of data information on the textile chemical content of accurate analysis, improve the accuracy of chemical treatment and comprehensive efficiency.

5 Dye auxiliaries automatic feeder

Textile printing and dyeing process in the feeding, weighing and automatic transportation and other aspects of the application of dye additives automated feeding system, improve the efficiency of the work, able to automatically detect the concentration of additives, etc., and combined with other chemical raw materials detection system function feedback information, the relevant data will be provided to the enterprise management system, the reasonable convergence of the different aspects of production. Dyeing is the basic stage of printing and dyeing, the use of dyestuff distribution system, is a diversified system of computer application system, a collection of a number of technical applications, such as data processing technology, computer communication technology, etc., dyeing processing of various processes for systematic detection, to strengthen the control of the production process, combined with the actual situation of the different production processes, will be retained in the relevant data, real-time records of the production process Formation of data, the implementation of automated management, the development of feasible production plans, under dynamic adjustment, the actual content of the production plan to improve and perfect, the historical data into the feeding system, in accordance with the original formula automatically complete the management of the work, the dyes formula metering program accurately provided to the staff, the data information will be displayed in the report, statistics and analysis of data.

6 Conclusion

Modernization of the social context of computer technology and related software is commonly used and promoted to the community in various industries, its application scope is becoming more and more extensive, the level of technology has gradually improved, and has been recognized and valued by people in various industries. In the textile printing and dyeing industry, the reasonable use of computer technology and related software can make the production of enterprises more intelligent, automation, improve the production level of enterprises, reduce the staff's work intensity, reduce the comprehensive cost, and truly realize the energy saving and emission reduction, so that the textile printing and dyeing industry can be towards a more long-term direction of continuous exploration and development.

Weighing and mixing machine in powder dosage system application program
The whole automatic batching system consists of industrial control machine, PLC, industrial weighing instrument, frequency converter, vibration motor, mixer, sensor, conveyor belt and other parts.
Application of weighing modules in large storage tanks
Weighing modules can be used as storage and irrigation materials in and out of the warehouse measurement, can also be used for process flow control, in general, according to the shape of the tank and the installation of different ways to choose 3 or 4 weighing modules to complete, especially suitable for chemical plant production process quantitative feeding system occasions to use.
Automatic Powder Batching System
Batching system in the field of powder processing and treatment, the leading technology of powder processing equipment absorbed and optimized in the weighing and mixing machine in accordance with the production instructions and formulas, a variety of materials will be placed, transported to the set station, using automatic walking weighing mechanism, a variety of materials accurately and proportionally added to the barrel.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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