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KA4 Liquid Filling Machine

Liquid filling machine is used to send out the request to enter the car number, password, work number, filling and other commands, the weighing system is required to deal with the RF reader, weighing table data, communication of the upper PO and other serial data, the establishment of the barrel ID and information and staff permissions and other databases, so as to facilitate the effective query operation of the lower computer data uploaded when the database receives information indicating the car number and weight, the data is directly recorded in the database When the database receives the information indicating the car number and weight, the data will be recorded into the database directly, and each filling station can output statistics and reports on these data.

Product details
020-34563445
Filling system design is to S7-300 series PLC as the processing core, with travel switches, Weighing modules will be the production process signals (such as the location of the run of empty bottles, the size of the container, etc.) processed and sent to the PLC processor, by the PLC to operate on the data, and then the output of the drive signals (such as the liquid Filling machine contactors, solenoid valves, etc.) to complete the canned production process of the Liquid filling machine operations The PLC will process the data and send it to the PLC processor.

The filling system is set to automatic mode of operation by means of a switch. Once started, the drive motor of the conveyor is started and held until the stop switch is actuated or the containers to be filled are conveyed under the filling system; after the containers are filled and capped, the drive motor of the conveyor belt must be automatically started and held until the next container to be filled is conveyed under the filling system or until the stop switch is actuated.

The weighing and filling machine combines a filling device and a capping device to make the filling stable and efficient. The difference of container size is realized by the work of reflective photoelectric module, and the positive level triggering of the counter by the auxiliary relay is used to realize the counting of the produced products.

Once the filling system is powered on, the conveyor belt drives the electric motor, when the empty containers travel to the travel switch, the travel switch closes and the electric motor stops, the filling system controls the filling time through the closing of the valves and the motor resumes rotating after the filling process is completed, so that the cycle realizes the automatic control on the filling machine. The differentiation of the size of the containers on the conveyor belt is realized by the work of the reflective light weight module at the location.

Basic parameters

Weighing range: 10~300kg

Material interface: DN40 material

Inlet pressure: <0.6MPa

Filling speed: 1~2 barrels (200L)/minute (through the diameter of 1.5" material flow rate to ensure 280L/min)

Filling accuracy: 0.2 grade

Spray gun structure: liquid filling scale contact material part of the material material for the 316, 316L stainless steel, the rest of the material for the 304 stainless steel, carbon steel, etc.

Gas source: pressure 0.5±0.1Mpa, consumption 10m3/h, quick connector 8

Air tube power supply: 220 (-15% ~ +10%) VAC, 50Hz easy to operate, easy to install gun lifting rate control barrel collision protection

Multi-station liquid filling machine
The field management and control system of liquid filling machine based on single chip microcomputer, radio frequency card and network integration technology can control the filling of materials in real time and effectively. Realize the real-time detection of filling weight and the real-time opening and closing of solenoid valve in filling process, and upload data for effective microcomputer management.
Automatic liquid filling machine function application
Automatic liquid filling machine is controlled by frequency converter to realize stepless speed change, set the target weight, easy operation and fast filling speed, adopting large and small feeding and filling methods, optional computer connection or real-time printing of filling parameters such as filling date, serial number, net weight, tare weight, cumulative weight and so on.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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