The filling machine monitors and controls various filling equipments of the whole production line, with automatic bottle spotting function, which is easy to check the filling quantity at any time. With pause and forced stop function, it is convenient for emergency treatment in any situation. Made with PLC programmable controller, sealing systems are all made of PTFE, with two-stage automatic filling method for large and small materials.
020-34563445The automatic Filling machine includes three main parts: constant pressure liquid storage tank, bottle clamping and filling head part, frequency conversion conveyor belt part, and control function structure. The upper part of the main machine is the constant pressure liquid storage tank, which has the upper limit level and lower limit level sensor, when the liquid level is lower than the lower limit level, the constant pressure liquid storage tank is empty, and it flows into the constant pressure liquid storage tank through the inlet solenoid valve, and when the liquid level reaches the upper limit level, the inlet solenoid valve is shut down, so as to make the liquid level keep stable.
Below the constant pressure liquid storage tank is the bottle clamping and bottling head section, with a total of several filling heads. The bottle clamping device is driven down by pneumatic cylinders, after falling into place, the bottle clamping device is clamped and positioned by another group of cylinders, and the falling and clamping are controlled by travel switches. After clamping and positioning, the filling head is driven down by the third group of cylinders, and when it is in place, the solenoid valve of the filling head opens and starts to fill the liquid, and the solenoid valve closes after a delay, and the filling capacity control is achieved by controlling the opening time of the solenoid valve.
Bottle release action process conveyor belt motor is controlled by frequency converter, Filling system realizes stepless speed change to achieve the purpose of economic operation. After the motor starts for 1s, the bottle feeding cylinder retracts and starts to feed the bottles, and after 3s, the cylinder at the bottle discharging place extends to block the empty bottles. The photoelectric switch is set at the bottle feeding place to detect the number of bottles to be fed, and the conveyor motor stops when the corresponding number is reached. The filling head descends to the mouth of the bottle, and the PLC controls the opening time of the filling head by the time inputted through the touch screen. After the filling is finished, the filling head rises and the bottle clamping device relaxes and rises. The cylinder at the bottle outlet is retracted and the conveyor motor starts to rotate again. 1s later the cylinder at the bottle inlet is retracted and the photoelectric switch starts to detect the number of bottles inlet again.
Basic parameters
Maximum weighing capacity: 30kg
Minimum Sensitivity: 10g
Filling range: 5-30kg
Filling error: ±10-30g (depending on flow rate and pulse force)
Power supply: AC220/50Hz
Using gas source: 0.8Mpa
Use temperature: -10℃-50℃
