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Sterilized water filling machine

Disinfectant water filling machine has fast and effective product conversion and fast and automatic in-situ cleaning procedure with sealing device and unique self-discharge filling. The material filling can be effectively controlled in real time, realizing real-time detection of filling weight and real-time opening and closing of solenoid valve in the filling process, and data uploading for effective microcomputerized management.

PP20210614125418
Product details
020-34563445

The disinfectant water Filling machine realizes full automation and intelligence in filling at a certain proportion. The upper computer sends the formula filling weight instruction. The Filling system adopts an industrial mechanism with a communication board, which can provide RS422 communication ports and RS232 communication ports, and the communication ports are respectively connected to the upper computer. The communication protocol adopts the query scanning method. The text communication content FCSe/ machine number command prefix completion code check code Completion code is a binary decimal number related to the response of the programmable logic controller to the command sent by the upper computer, thereby greatly improving the reliability of system data transmission.

The automatic filling machine performs various initializations and forms formulas based on production tasks. The formulas include the names, quantities, output volumes, standard ratios, and standard weights of each component. Then, the parameters are sent to the weighing instrument and programmable controller, which control the start of the weighing instrument and the conveying trolley in a certain time sequence. The weight signal of the liquid filling scale is read and accumulated. Calculate the actual proportion based on the cumulative values of each component, and compare the actual proportion with the standard. The comparison of the proportion corrects the given amount of each regulator to ensure that the system operates under the optimal proportion state. When the preset output is reached, the filling speed control curve stops in a certain time sequence.

Basic parameters

Maximum weighing capacity: 30kg

Minimum sensitivity: 0.01kg

Filling error: ±0.01-0.02kg

Filling speed: Approximately 150-180 barrels per hour for 20L

Control mode: 2-speed control

Filling method: Insertion type, liquid surface

Gun head tubing: Teflon gun head, valve + Teflon hose

Structural material: Main unit SUS304 stainless steel, conveying and palletizing carbon steel anti-corrosion paint.

Scale platform size: 400×800mm(304 stainless steel power raceway)

Empty barrel raceway: 400mm×2500mm(304 stainless steel power raceway), with an additional 1200mm slope unpowered roller

Heavy barrel raceways: 400mm×2500mm(304 stainless steel power raceways, 2 sets

Barrel separation device: Suitable for 20L barrels, carbon steel anti-corrosion paint structure, 304 stainless steel raceway.

Palletizing equipment: Translation-type, suitable for pallets of 1200×1200×140mm, including pallet, palletizing and lower pallet conveying.

Pipeline pressure: 0.2-0.6MPa(related to material properties).

Material interface: 4 DN40 flange joints, which can be customized according to the interface standards provided by the user

Air source interface: The user provides a 12mm air pipe connector for quick coupling connection

Power supply: AC220/50Hz(provided by the user to one side of the machine)

Air source used: 0.4-0.8Mpa(provided by the user to the machine side)

Operating temperature: -10℃ to 50℃

Basic conditions: A solid concrete floor with a flat suspending agent, and the thickness of the concrete should be greater than 10cm.

Optional models: Standard type and explosion-proof type filling


Multi-station liquid filling machine
The field management and control system of liquid filling machine based on single chip microcomputer, radio frequency card and network integration technology can control the filling of materials in real time and effectively. Realize the real-time detection of filling weight and the real-time opening and closing of solenoid valve in filling process, and upload data for effective microcomputer management.
Application of liquid pumping and mixing batching system
The batching system adopts dual CPU to form a redundant system, and the STEP7MicroWin V4.0SP6 programming software provided by Siemens is used as the man-machine interface to write debugging programs and download programs. The PC and PLC experimental machine are connected by a PC/PPI cable for communication, and the corresponding parameters are set.
Automatic liquid filling machine function application
Automatic liquid filling machine is controlled by frequency converter to realize stepless speed change, set the target weight, easy operation and fast filling speed, adopting large and small feeding and filling methods, optional computer connection or real-time printing of filling parameters such as filling date, serial number, net weight, tare weight, cumulative weight and so on.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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