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Automatic filling machine

The automatic filling machine adopts Siemens S7300 series and ET200 module to control the filling according to a certain ratio, and at the same time, it gives the discharging system according to the information of the material level of each material reaction tank. According to the weight and chemical composition of the raw materials for proportion filling control. Adopting two-stage adjustable filling methods for large and small materials, the filling machine improves the accuracy and production capacity; equipped with top barrel automatic protection function for automatic lifting of the filling gun when the gun is not inserted into the barrel and not performing filling; the filling gun is professionally designed for ink, and it is easy to dismantle and install it quickly with bare hands and convenient for maintenance.

Product details
020-34563445

The automatic packaging machine utilizes the capacitance edge effect and the capacitance rate changes and sensitivity distribution characteristics within the detection area of the load cell for detection imaging through capacitance tomography technology, meeting the requirements of non-destructive testing. This includes the data acquisition section and the control system. Due to the simple calculation and measurement principle of the Filling system, the safety detection of unknown liquids in insulated and sealed containers is carried out by utilizing the edge effect of capacitors. Besides ensuring the sensitivity, accuracy and speed of the detection, it can also significantly reduce the production and maintenance costs of equipment and instruments.

The automatic Filling machine adopts the WIN7 system platform, operates stably and is fast. Real-time dynamic production screen, presenting the production process, with intuitive and clear operation and an automatic recovery function. The system includes report functions, data storage and recording functions, table-making and printing functions. After each production is completed, it automatically compiles and prints the ingredient report, and records the date, time, report number and the actual consumption of each material, etc. The reports are stored on the computer hard drive to ensure the accuracy and completeness of the production reports, which can be read at any time.

The weighing filling machine adopts fully automatic production from the bucket retrieval stage. Just place the buckets of the same specification and model neatly at the designated position. The professional mechanical hand will accurately retrieve one packaging bucket each time and precisely transport the packaging bucket to the filling nozzle through the power track.

Basic parameters

Maximum weighing capacity: 30kg

Minimum sensitivity: 0.1kg

Filling error: ±0.1-0.2kg

Filling speed: Approximately 1500-1800 barrels per hour for 20L

Control mode: 2-speed control

Filling method: Insertion type, liquid surface

Gun head tubing: Teflon gun head, valve + Teflon hose

Structural material: Main unit SUS304 stainless steel, conveying and palletizing carbon steel anti-corrosion paint.

Scale platform size: 400×800mm(304 stainless steel power raceway)

Empty barrel raceway: 400mm×2500mm(304 stainless steel power raceway), with an additional 1200mm slope unpowered roller

Heavy barrel raceways: 400mm×2500mm(304 stainless steel power raceways,2 sets

Barrel separation device: Suitable for 20L barrels, carbon steel anti-corrosion paint structure, 304 stainless steel raceway.

Palletizing equipment: Translation-type, suitable for pallets of 1200×1200×140mm, including pallet, palletizing and lower pallet conveying.

Pipeline pressure: 0.2-0.6MPa(related to material properties).

Material interface: 4 DN40 flange joints, which can be customized according to the interface standards provided by the user

Air source interface: The user provides a 12mm air pipe connector for quick coupling connection

Power supply: AC220/50Hz(provided by the user to one side of the machine)

Air source used: 0.4-0.8Mpa(provided by the user to the machine side)

Operating temperature: -10℃ to 50℃

Basic conditions: A level and solid concrete floor with a concrete thickness greater than 10cm. Optional models: Standard type, explosion-proof type filling scale


Multi-station liquid filling machine
The field management and control system of liquid filling machine based on single chip microcomputer, radio frequency card and network integration technology can control the filling of materials in real time and effectively. Realize the real-time detection of filling weight and the real-time opening and closing of solenoid valve in filling process, and upload data for effective microcomputer management.
Automatic liquid filling machine function application
Automatic liquid filling machine is controlled by frequency converter to realize stepless speed change, set the target weight, easy operation and fast filling speed, adopting large and small feeding and filling methods, optional computer connection or real-time printing of filling parameters such as filling date, serial number, net weight, tare weight, cumulative weight and so on.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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