The weighing and filling machine is mainly composed of four main parts: transfer device, filling device, suction and sealing device and detection electronic scale device. Integrate informationization accessory equipment, such as printers, scanning guns, RFID and other information identification equipment, to give the material into the weighing and dispensing process of identifiable information. Adopt CS control management server as the server to manage the whole filling. The industrial Ethernet is used as a network to connect the operating stations of each process. An operator station is placed at each process and connected to each process equipment. Functions of each station are realized by the operator station.
020-34563445The weighing and Filling machine adopts a local area network to achieve communication between the on-site monitoring computer and the management computer. The Filling system is developed using a modular method and VC++. The A/D conversion adopts the IOM4017 module, the D/O conversion adopts the IOM4050 module, and the door opening filling valve is controlled by an IOM4050. The filling machine can communicate with the control host through the RS485 network. Multiple modules can be conveniently used to form an RS485 distributed control system network. Each network can be connected in series with up to 255 modules. The network can be connected to the control computer through RS232/RS485 conversion.
At the start of filling, the switch activates both the rapid feed valve and the slow feed valve to open simultaneously, injecting liquid into the bucket. When the mass of the liquid in the bucket measured by the weighing instrument reaches the preset value of the slow feed volume, the rapid feed valve closes, and the remaining mass is filled by the slow feed valve. When the set quantitative value is reached, the slow feed valve closes.
The filling system uses slow-speed feed valves and fast-speed feed valves to add raw materials, in order to achieve the purpose of high speed and accuracy. Perform input weighing and sub-packaging, as well as record-keeping, to achieve packaging management of material input. The weight of the input materials is weighed manually or by providing material information, and the information on material input is recorded. By receiving work orders through information filling, the work order information is converted into execution parameters for automated equipment, and the driving equipment follows the work order instructions to achieve batch control of the filling process.
Basic parameters
Maximum weighing capacity: 1200kg
Minimum sensitivity: 0.1kg
Filling error: ±0.2-0.5kg
Filling speed: Approximately 150-180 barrels per hour for 1000L
Control mode: 2-speed control
Filling method: Insertion type, liquid surface
Gun head tubing: Teflon gun head, valve + Teflon hose
Structural material: Main unit SUS304 stainless steel, conveying and palletizing carbon steel anti-corrosion paint.
Scale platform size: 1200×1200mm(304 stainless steel power raceway)
Empty barrel raceway: 1200mm×2500mm(304 stainless steel power raceway), with an additional 1200mm slope unpowered roller
Heavy barrel raceways: 1200mm×2500mm(304 stainless steel power raceways, 2 sets
Barrel separation device: Suitable for 200L barrels, carbon steel anti-corrosion paint structure, 304 stainless steel raceway.
Palletizing equipment: Translation-type, suitable for pallets of 1200×1200×140mm, including pallet, palletizing and lower pallet conveying.
Pipeline pressure: 0.2-0.6MPa(related to material properties).
Material interface: 4 DN40 flange joints, which can be customized according to the interface standards provided by the user
Air source interface: The user provides a 12mm air pipe connector for quick coupling connection
Power supply: AC220/50Hz(provided by the user to one side of the machine)
Air source used: 0.4-0.8Mpa(provided by the user to the machine side)
Operating temperature: -10℃ to 50℃
Basic conditions: A level and solid concrete floor with a concrete thickness greater than 10cm. Optional models: Standard type, explosion-proof type filling scale
