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MF10 Automatic Filling Machine

The automatic filling machine adopts Siemens PLCS7-300 system, which consists of weighing module, PLC system, touch screen, alarm system, on-site pressure change, solenoid valve and other components, and the operating station adopts DELL industrial computer WINXP operating system, and designs the process control of filling scanning, filling management and other process control with programmable controllers, and installs the software based on Configuration King based on the relevant database information service. The monitoring interface of the automatic filling production line, the operation interface is simple and applicable, easy to modify, and realizes the complete man-machine dialogue state. the PLC control system and the operation station can carry out rapid communication and setting through the RS-422/485 interface.

PP20210614170111
Product details
020-34563445

The automatic Filling machine is based on programmable intelligent module, industrial control computer and RS485 field bus to realize signal acquisition, processing, control and output, which constitutes a Weighing system with high cost performance; the Filling system adopts LAN to realize the communication between on-site monitoring computer and management computer; the software adopts the modularization method to be compiled using VC++. Adopt Siemens PLCS7-300 system, composed of weighing module, PLC system, touch screen, alarm system, on-site pressure change, solenoid valve and other components, the operating station uses DELL industrial control computer WINXP operating system, and programmable controller designed to fill the scanning, filling management, and other process control, in the relevant database information services based on the installation of the software based on the king of the configuration, automatic filling The monitoring interface of the production line, the operation interface is simple, applicable and easy to modify, realizing the complete man-machine dialogue state.

The filling machine realizes the networked centralized visualization of the liquid filling operation system, which achieves the expected effect of filling. It carries out global scheduling and control of each link, and according to the current state, it calls the GPIO module to control the valve switch. Responsible for reading the analog information connected to the system, such as temperature transmitter, pressure transmitter, etc.. Through Mod-bus protocol, it reads the weighing data information connected to the system, provides embedded database access, and is responsible for caching the peripheral values for the center control module to call.

Basic parameters:

Maximum weighing capacity: 300kg

Minimum Sensitivity: 0.1kg

Filling error: ±0.1-0.2kg

Filling speed: about 50-80 barrels/hour

Control mode: 2-speed control

Filling method: Insertion, liquid level up

Gun head line: Teflon gun head, valve + Teflon hose

Structure material: host SUS304 stainless steel, conveying palletizing carbon steel anticorrosion paint.

Weighing platform size: 800 × 800mm (304 stainless steel power raceway)

Empty barrel raceway: 800mm × 2500mm (304 stainless steel power raceway) with another 1200mm slope without power roller

Heavy drum raceway: 800mm×2500mm (304 stainless steel power raceway, 2 sets)

Separate barrel device: for 200L barrels, carbon steel anticorrosive paint structure, 304 stainless steel raceway.

Palletizing equipment: pan-transfer type, suitable for pallets 1200×1200×140mm, including supplying pallets, palletizing, and lower pallet conveying.

Pipe pressure: 0.2-0.6MPa (related to material properties).

Material interface: DN40 flange connector 4, according to the user to provide interface standards

Air Connection: User supplied 12mm air hose connector for quick coupling connection

Power supply: AC220/50Hz (user-supplied to one side of the machine)

Using air source: 0.4-0.8Mpa (provided by the user to the side of the machine)

Use temperature: -10-50

Base condition: Ammonia solution flat solid concrete floor, concrete thickness should be more than 10cm.

Optional models: standard, explosion-proof filling


Multi-station liquid filling machine
The field management and control system of liquid filling machine based on single chip microcomputer, radio frequency card and network integration technology can control the filling of materials in real time and effectively. Realize the real-time detection of filling weight and the real-time opening and closing of solenoid valve in filling process, and upload data for effective microcomputer management.
Application of liquid pumping and mixing batching system
The batching system adopts dual CPU to form a redundant system, and the STEP7MicroWin V4.0SP6 programming software provided by Siemens is used as the man-machine interface to write debugging programs and download programs. The PC and PLC experimental machine are connected by a PC/PPI cable for communication, and the corresponding parameters are set.
Application of weighing modules in large storage tanks
Weighing modules can be used as storage and irrigation materials in and out of the warehouse measurement, can also be used for process flow control, in general, according to the shape of the tank and the installation of different ways to choose 3 or 4 weighing modules to complete, especially suitable for chemical plant production process quantitative feeding system occasions to use.
Automatic liquid filling machine function application
Automatic liquid filling machine is controlled by frequency converter to realize stepless speed change, set the target weight, easy operation and fast filling speed, adopting large and small feeding and filling methods, optional computer connection or real-time printing of filling parameters such as filling date, serial number, net weight, tare weight, cumulative weight and so on.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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