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MF4 Weighing and filling machine

The weighing and filling machine integrates computer technology, automatic control, communication technology and weighing technology into one, and adopts programming software and field equipment library in accordance with IEC-1131 international standard, providing continuous control, sequential control and high-level language. The field device library provides a large number of commonly used field device information and function blocks, which can greatly simplify the configuration work and shorten the engineering cycle. SCL can be used to program user function blocks, using the IEC-1131 standard, the function blocks generated by SCL can be called many times in the CFC. The user can program the mathematical model of the process and the optimal control strategy into function blocks with SCL and download them directly into the controller. In this way, the optimized control of the process can be fully realized.

PP20210614172152
Product details
020-34563445

Weighing and Filling machine selects high-precision, reasonable range weighing module and filling actuator to start/stop control of discharging, which is transmitted into PLC through weighing instrument TR700. Through the cooperation of PLC and TR700, servo controller controls stepping motors to run to the specified station precisely and unload accurately, and the filling production line is set up with interlocking in the program to ensure the moving/unloading mechanism operates orderly and reliably when filling. The interlock is set in the program to ensure that the moving/unloading mechanism operates orderly and reliably during filling. For the convenience of actual operation and maintenance, under the manual operation mode, personnel can operate each mechanism on the site through the lighted operation buttons on the stainless steel analog screen on the surface of the controller cabinet and observe the equipment operation intuitively.

Automatic filling machine from the HPS installed on the touch screen through the multi-material function, you can complete the site filling control and weight collection, with production monitoring, filling management (confidentiality), batch statistics, alarm prompts and reports to print a wealth of functions, through the supporting communication interface can also be related to the production information uploaded to the data server or ERP, to realize the sharing of information.

Basic parameters:

Maximum weighing capacity: 1200kg

Minimum Sensitivity: 0.2kg

Filling error: ±0.2-0.5kg

Filling speed: about 50-80 barrels/hour

Control mode: 2-speed control

Filling method: Insertion, liquid level up

Gun head line: Teflon gun head, valve + Teflon hose

Structure material: host SUS304 stainless steel, conveying palletizing carbon steel anticorrosion paint.

Weighing platform size: 1200×1200mm (304 stainless steel power raceway)

Empty barrel raceway: 1200mm × 2500mm (304 stainless steel power raceway) with another 1200mm slope without power roller

Heavy drum raceway: 1200mm×2500mm (304 stainless steel power raceway, 2 sets)

Separate barrel device: for 200L barrels, carbon steel anticorrosive paint structure, 304 stainless steel raceway.

Palletizing equipment: pan-transfer type, suitable for pallets 1200×1200×140mm, including supplying pallets, palletizing, and lower pallet conveying.

Pipe pressure: 0.2-0.6MPa (related to material properties).

Material interface: DN40 flange connector 4, according to the user to provide interface standards

Air Connection: User supplied 12mm air hose connector for quick coupling connection

Power supply: AC220/50Hz (user-supplied to one side of the machine)

Using air source: 0.4-0.8Mpa (provided by the user to the side of the machine)

Use temperature: -10-50

Base condition: Ammonia solution flat solid concrete floor, concrete thickness should be more than 10cm.

Optional models: standard, explosion-proof filling


Multi-station liquid filling machine
The field management and control system of liquid filling machine based on single chip microcomputer, radio frequency card and network integration technology can control the filling of materials in real time and effectively. Realize the real-time detection of filling weight and the real-time opening and closing of solenoid valve in filling process, and upload data for effective microcomputer management.
Application of liquid pumping and mixing batching system
The batching system adopts dual CPU to form a redundant system, and the STEP7MicroWin V4.0SP6 programming software provided by Siemens is used as the man-machine interface to write debugging programs and download programs. The PC and PLC experimental machine are connected by a PC/PPI cable for communication, and the corresponding parameters are set.
Application of weighing modules in large storage tanks
Weighing modules can be used as storage and irrigation materials in and out of the warehouse measurement, can also be used for process flow control, in general, according to the shape of the tank and the installation of different ways to choose 3 or 4 weighing modules to complete, especially suitable for chemical plant production process quantitative feeding system occasions to use.
Automatic liquid filling machine function application
Automatic liquid filling machine is controlled by frequency converter to realize stepless speed change, set the target weight, easy operation and fast filling speed, adopting large and small feeding and filling methods, optional computer connection or real-time printing of filling parameters such as filling date, serial number, net weight, tare weight, cumulative weight and so on.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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