Explosion-proof filling machine adopts embedded real-time operating system with perfect multi-task management function, reads the data sent by weighing module and converts them into corresponding filling messages. It realizes the function of sending and receiving the data from the communication module, including the function of sending the record of filling information, and analyzing the data and commands from the base station. It consists of main conveyor, secondary conveyor, filling system, secondary pushing device, photoelectric sensor (positioning), weighing module and so on. Liquid real-time monitoring, detected by sensors. Starting and stopping of motor, filling of weighing system, detection, pushing and counting of secondary products are controlled by PLC.
020-34563445The liquid explosion-proof Filling machine is a comprehensive automated filling equipment integrating computer production process control and data management such as weighing and feeding, filling control, and discharging. It is equipped with a high-performance control platform, communication module, and switch input/output module formed by Mitsubishi Q series PLC and Advantech industrial control microcomputer, establishing software serving the automated process control and using computer recognition technology. Printing technology, automatic control technology and information technology form intelligent filling, meeting customers' requirements for the automation, informatization and intelligence of the filling process. During the filling operation, the execution, pause, cancellation, end, and stop processes and states all run within one execution batch, featuring the function of flexibly defining the process. It connects the operation stations of each process through an industrial Ethernet network. An operation station is placed in each process and connected to the equipment of each process. The functions of each workstation are realized through the operation station.
The Liquid filling machine is composed of an industrial control computer, a cylinder actuator and a weighing module. It is mainly used to monitor the process equipment of the production line, manage relevant data and fill to ensure that the equipment can complete the expected operation. Its main function is to accurately measure the product materials. Realize intelligent filling process management and control. Establish software serving the process control of automation by using computer recognition technology, printing technology, automatic control technology and information technology to form intelligent automatic filling, meeting customers' requirements for the automation, informatization and intelligence of the filling process.
Basic parameters
Maximum weighing capacity: 30kg
Minimum sensitivity: 0.1kg
Filling error: ±0.1-0.2kg
Filling speed: Approximately 1500-1800 barrels per hour for 20L
Control mode: 2-speed control
Filling method: Insertion type, liquid surface
Gun head tubing: Teflon gun head, valve + Teflon hose
Structural material: The main unit of the liquid filling machine is made of SUS304 stainless steel, and the conveying and stacking are made of carbon steel with anti-corrosion paint.
Scale platform size: 400×800mm(304 stainless steel power raceway)
Empty barrel raceway: 400mm×2500mm(304 stainless steel power raceway), with an additional 1200mm slope unpowered roller
Heavy barrel raceways: 400mm×2500mm(304 stainless steel power raceways,2 sets
Barrel separation device: Suitable for 20L barrels, carbon steel anti-corrosion paint structure, 304 stainless steel raceway.
Palletizing equipment: Translation-type, suitable for pallets of 1200×1200×140mm, including pallet, palletizing and lower pallet conveying.
Pipeline pressure: 0.2-0.6MPa(related to material properties).
Material interface: 4 DN40 flange joints, which can be customized according to the interface standards provided by the user
Air source interface: The user provides a 12mm air pipe connector for quick coupling connection
Power supply: AC220/50Hz(provided by the user to one side of the machine)
Air source used: 0.4-0.8Mpa(provided by the user to the machine side)
Operating temperature: -10℃ to 50℃
Basic conditions: A level and solid concrete floor with a concrete thickness greater than 10cm.
Optional models: Standard type, explosion-proof type filling scale
