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MF16 Explosion-proof filling machine

Explosion-proof filling machine adopts embedded real-time operating system with perfect multi-task management function, reads the data sent by weighing module and converts them into corresponding filling messages. It realizes the function of sending and receiving the data from the communication module, including the function of sending the record of filling information, and analyzing the data and commands from the base station. It consists of main conveyor, secondary conveyor, filling system, secondary pushing device, photoelectric sensor (positioning), weighing module and so on. Liquid real-time monitoring, detected by sensors. Starting and stopping of motor, filling of weighing system, detection, pushing and counting of secondary products are controlled by PLC.

Product details
020-34563445

Explosion-proof Filling machine set weighing and filling, filling control, discharge and other computerized production process control and data management as one of the integrated automated filling equipment, Mitsubishi Q series PLC and Advantech industrial control microcomputer set up a high-performance control platform, communication modules, and switching input and output modules, the establishment of the software to serve the automated process control using computer recognition technology, printing technology, automatic control technology, information technology, to form an intelligent filling to meet customer requirements for the filling process automation, information technology, intelligent filling. It can form intelligent filling to meet the requirements of customers for filling process automation, informationization and intelligence. Filling operation process, execution, pause, cancel, end, stop the process and state, are running in an execution batch process, with flexible definition of the process, through the industrial Ethernet as a network, connected to each process of the operating station. An operator station is placed at each process and connected to the equipment of each process. The functions of each station are realized through the operator station.

Liquid filling machine is composed of industrial control machine, cylinder actuator and weighing module, which is mainly used to monitor the assembly line process device and related data management and filling to ensure that the equipment to complete the expected operation, and its main function is to achieve accurate measurement of product materials. Realize intelligent filling process management control. Establishment of software serving the automated process control using computer recognition technology, printing technology, automatic control technology, information technology, the formation of intelligent automatic filling, to meet customer requirements for the filling process automation, information technology, intelligent.

Basic parameters:

Maximum weighing capacity: 30kg

Minimum Sensitivity: 0.1kg

Filling error: ±0.1-0.2kg

Filling speed: 20L about 1500-1800 barrels/hour

Control mode: 2-speed control

Filling method: insertion type, liquid level up

Gun head line: Teflon gun head, valve + Teflon hose

Structure material: host SUS304 stainless steel, conveying palletizing carbon steel anticorrosion paint.

Weighing platform size: 400 × 800mm (304 stainless steel power raceway)

Empty barrel raceway: 400mm × 2500mm (304 stainless steel power raceway) with another 1200mm slope without power roller

Heavy drum raceway: 400mm×2500mm (304 stainless steel power raceway, 2 sets)

Separate barrel device: for 20L barrels, carbon steel anticorrosive paint structure, 304 stainless steel raceway.

Palletizing equipment: pan-transfer type, suitable for pallets 1200×1200×140mm, including supplying pallets, palletizing, and lower pallet conveying.

Pipe pressure: 0.2-0.6MPa (related to material properties).

Material interface: DN40 flange connector 4, according to the user to provide interface standards

Air Connection: User supplied 12mm air hose connector for quick coupling connection

Power supply: AC220/50Hz (user-supplied to one side of the machine)

Using air source: 0.4-0.8Mpa (provided by the user to the side of the machine)

Use temperature: -10-50

Base condition: Horizontal solid concrete floor, concrete thickness should be more than 10cm.

Optional models: standard, explosion-proof filling scale

Multi-station liquid filling machine
The field management and control system of liquid filling machine based on single chip microcomputer, radio frequency card and network integration technology can control the filling of materials in real time and effectively. Realize the real-time detection of filling weight and the real-time opening and closing of solenoid valve in filling process, and upload data for effective microcomputer management.
Application of liquid pumping and mixing batching system
The batching system adopts dual CPU to form a redundant system, and the STEP7MicroWin V4.0SP6 programming software provided by Siemens is used as the man-machine interface to write debugging programs and download programs. The PC and PLC experimental machine are connected by a PC/PPI cable for communication, and the corresponding parameters are set.
Application of weighing modules in large storage tanks
Weighing modules can be used as storage and irrigation materials in and out of the warehouse measurement, can also be used for process flow control, in general, according to the shape of the tank and the installation of different ways to choose 3 or 4 weighing modules to complete, especially suitable for chemical plant production process quantitative feeding system occasions to use.
Automatic liquid filling machine function application
Automatic liquid filling machine is controlled by frequency converter to realize stepless speed change, set the target weight, easy operation and fast filling speed, adopting large and small feeding and filling methods, optional computer connection or real-time printing of filling parameters such as filling date, serial number, net weight, tare weight, cumulative weight and so on.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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