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Solution Automatic Filling Machine

Solution Automatic filling machine is composed of industrial control machine, cylinder actuator and weighing module, which is mainly used for monitoring the assembly line process device and related data management and filling to ensure that the equipment to complete the expected operation, and its main function is to realize accurate measurement of product materials. Realize intelligent filling process management control. Establishment of software serving the automated process control using computer recognition technology, printing technology, automatic control technology, information technology, the formation of intelligent automatic filling, to meet customer requirements for the filling process automation, information technology, intelligent.

PP20220209151327
Product details
020-34563445

The automatic solution Filling machine takes SCADA filling as the platform to achieve intelligent filling process management and control. The Filling system is established to serve the software of the automated process control, using computer recognition technology, printing technology, automatic control technology and information technology to form intelligent automatic filling, meeting the customers' requirements for the automation, informatization and intelligence of the filling process. The execution is carried out in accordance with the batch work order, and the program is designed in accordance with the S88 standard. During the operation, the execution, pause, cancellation, end, and stop processes and states all run within one execution batch to ensure the batch integrity during the work order execution process. It has the function of flexibly defining processes. Configure the filling process you need through the selection of the process on the interface. The main tasks are to input and weigh the incoming materials, as well as to record them, to achieve the management of material feeding.

The automatic filling machine is composed of a filling control system and a re-inspection scale system with the same function, which fully ensures the stability of weighing and measurement. Each Weighing system is equipped with an information communication and intelligent input system, an on-site independent PLC and a human-machine interface system on-site control cabinet, and is also fitted with an alarm information and indication alarm device for the filling process. Data information collection can be achieved through a wireless data collector receiving device and an electronic tag wireless data acquisition controller. Meanwhile, The external control station is equipped with printers, scanning facilities, etc., fully meeting the control process requirements, achieving automatic interlock control and sampling control of the entire system. The actual design is completely consistent with the operation, and has been significantly improved on a certain basis, achieving good control effects.

Basic parameters

Maximum weighing capacity: 30kg

Minimum sensitivity: 0.1kg

Filling error: ±0.1-0.2kg

Filling speed: Approximately 1500-1800 barrels per hour for 20L

Control mode: 2-speed control

Filling method: Insertion type, liquid surface

Gun head tubing: Teflon gun head, valve + Teflon hose

Structural material: Main unit SUS304 stainless steel, conveying and palletizing carbon steel anti-corrosion paint.

Scale platform size: 400×800mm(304 stainless steel power raceway)

Empty barrel raceway: 400mm×2500mm(304 stainless steel power raceway), with an additional 1200mm slope unpowered roller

Heavy barrel raceways: 400mm×2500mm(304 stainless steel power raceways,2 sets

Barrel separation device: Suitable for 20L barrels, carbon steel anti-corrosion paint structure, 304 stainless steel raceway.

Palletizing equipment: Translation-type, suitable for pallets of 1200×1200×140mm, including pallet, palletizing and lower pallet conveying.

Pipeline pressure: 0.2-0.6MPa(related to material properties).

Material interface: 4 DN40 flange joints, which can be customized according to the interface standards provided by the user

Air source interface: The user provides a 12mm air pipe connector for quick coupling connection

Power supply: AC220/50Hz(provided by the user to one side of the machine)

Air source used: 0.4-0.8Mpa(provided by the user to the machine side)

Operating temperature: -10℃ to 50℃

Basic conditions: A level and solid concrete floor with a concrete thickness greater than 10cm.

Optional models: Standard type, explosion-proof type filling scale


Multi-station liquid filling machine
The field management and control system of liquid filling machine based on single chip microcomputer, radio frequency card and network integration technology can control the filling of materials in real time and effectively. Realize the real-time detection of filling weight and the real-time opening and closing of solenoid valve in filling process, and upload data for effective microcomputer management.
Application of liquid pumping and mixing batching system
The batching system adopts dual CPU to form a redundant system, and the STEP7MicroWin V4.0SP6 programming software provided by Siemens is used as the man-machine interface to write debugging programs and download programs. The PC and PLC experimental machine are connected by a PC/PPI cable for communication, and the corresponding parameters are set.
Application of weighing modules in large storage tanks
Weighing modules can be used as storage and irrigation materials in and out of the warehouse measurement, can also be used for process flow control, in general, according to the shape of the tank and the installation of different ways to choose 3 or 4 weighing modules to complete, especially suitable for chemical plant production process quantitative feeding system occasions to use.
Automatic liquid filling machine function application
Automatic liquid filling machine is controlled by frequency converter to realize stepless speed change, set the target weight, easy operation and fast filling speed, adopting large and small feeding and filling methods, optional computer connection or real-time printing of filling parameters such as filling date, serial number, net weight, tare weight, cumulative weight and so on.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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