The weighing and filling machines ensure the quality of the product by means of a double flow filling with fully automatic filling quality control at the end of each filling cycle. It can be fully automated and safely integrated into an automatic conveyor line, while the configuration control, i.e. the data acquisition, manages the filling equipment and the process by issuing commands.
020-34563445Weighing and Filling machine is a system to control by the combination of weighing module, weighing instrument and Filling system to achieve the metering work of weighing and dispensing of filling barrels. It can be directly connected to PLC system and terminal control system to realize multi-range control and automation control. The weak weight signal output from the weighing module is digitized to obtain high precision weighing data. Rich digital filtering technology and interference prevention system are set up in the software.
The automatic filling machine is based on programmable intelligent module, industrial control computer and RS485 field bus to realize signal acquisition, processing, control and output, which constitutes a cost-effective Weighing system; LAN is adopted to realize the communication between on-site monitoring computer and management computer; and the software is prepared by modularization method using VC++; the A/D conversion adopts the IOM4017 module, and the D/O conversion adopts the IOM4050 module. The A/D converter adopts IOM4017 module, the D/O converter adopts IOM4050 module, and the open door filling valve is controlled by a piece of IOM4050. It can communicate with the control host through RS485 network. The use of multiple modules can easily form a RS485 distributed control system network. Each network can connect up to 255 modules, and the network can be connected to the control computer through RS232/RS485 conversion.
Basic parameters:
Maximum weighing capacity: 1000kg
Minimum Sensitivity: 0.2kg
Filling error: ±0.2-0.5kg
Filling speed: 300-1000L about 50-100 barrels/hour
Control mode: 2-speed control
Filling method: Insertion, liquid level up
Gun head line: Teflon gun head, valve + Teflon hose
Structure material: host SUS304 stainless steel, conveying palletizing carbon steel anticorrosion paint.
Weighing platform size: 1200×1200mm (304 stainless steel power raceway)
Empty barrel raceway: 1200mm × 2500mm (304 stainless steel power raceway) with another 1200mm slope without power roller
Heavy drum raceway: 1200mm×2500mm (304 stainless steel power raceway, 2 sets)
Separate drum device: for 1000L drums, carbon steel anticorrosive paint structure, 304 stainless steel raceway.
Palletizing equipment: pan-transfer type, suitable for pallets 1200×1200×140mm, including supplying pallets, palletizing, and lower pallet conveying.
Pipe pressure: 0.2-0.6MPa (related to material properties).
Material interface: DN40 flange connector 4, according to the user to provide interface standards
Air Connection: User supplied 12mm air hose connector for quick coupling connection
Power supply: AC220/50Hz (user-supplied to one side of the machine)
Using air source: 0.4-0.8Mpa (provided by the user to the side of the machine)
Use temperature: -10℃-50℃
Base condition: Wetting agent flat solid concrete floor, concrete thickness should be more than 10cm.
Optional models: standard, explosion-proof filling
