Lubricant filling machine is mainly to complete the data acquisition, transmission, processing and device control and other functions, in accordance with the issuance of filling instructions, the instructions drive the amplifier circuit to open the large and small solenoid valves to start filling. In the canning process microcontroller real-time access to the weight of the weighing platform data and judgment, when the weight value set by the program, the microcontroller successively issued the size of the solenoid valve closure instructions to stop the filling work.
020-34563445Liquid Filling machine using PLC in the analog input template for real-time acquisition of data on the scene, according to the weight of each Weighing system to calculate the actual standard filling value, and save the value of the converted value to calculate the weight fluctuations to a minimum, to facilitate the application of numerical values and PID circuit regulation, to ensure the accuracy of regulating the fall of the error. The PLC output is controlled by three ways of rationing, dosing and frequency giving to the on-site frequency converter. When the operator selects rationing on the operation screen, he only needs to input the total weight of filling and the rationing ratio of each sub-scale, and then the amount of discharging of each scale can be calculated automatically, and tracking adjustment can be carried out according to this discharging amount.
Automatic filling machine is equipped with "start", "stop" and "zero" button, and "status indicator" display, can record the capacity of the filling production line, the operation of the raw materials, production, transportation and other related departments, so that the departments work more closely together to improve production efficiency; input filling production line maintenance plan, self-testing program and other data, to remind the user of the equipment in a timely manner to maintain the maintenance.
Weighing and filling machine adopts automatic capping, capping, sealing one by one, the filled barrels are accurately sent to the automatic capping machine, the capping machine, through the robot, sucks up one barrel cap at a time, and accurately places it on the top of the filled barrels, the automatic sealing machine will immediately cooperate with the action of accurately extruding the barrel cap, and seal the filled barrels, so as to achieve the effect of quantitative control.
Basic parameters:
Maximum weighing capacity: 30kg
Minimum Sensitivity: 0.01kg
Filling error: ±0.01-0.02kg
Filling speed: 20L about 150-180 barrels/hour
Control mode: 2-speed control
Filling method: Insertion, liquid level up
Gun head line: Teflon gun head, valve + Teflon hose
Structure material: host SUS304 stainless steel, conveying palletizing carbon steel anticorrosion paint.
Weighing platform size: 400 × 800mm (304 stainless steel power raceway)
Empty barrel raceway: 400mm × 2500mm (304 stainless steel power raceway) with another 1200mm slope without power roller
Heavy drum raceway: 400mm×2500mm (304 stainless steel power raceway, 2 sets)
Separate barrel device: for 20L barrels, carbon steel anticorrosive paint structure, 304 stainless steel raceway.
Palletizing equipment: pan-transfer type, suitable for pallets 1200×1200×140mm, including supplying pallets, palletizing, and lower pallet conveying.
Pipe pressure: 0.2-0.6MPa (related to material properties).
Material interface: DN40 flange connector 4, according to the user to provide interface standards
Air Connection: User supplied 12mm air hose connector for quick coupling connection
Power supply: AC220/50Hz (user-supplied to one side of the machine)
Using air source: 0.4-0.8Mpa (provided by the user to the side of the machine)
Use temperature: -10℃-50℃
Base conditions: solid concrete floor of the assistant suspension agent flat, concrete thickness should be more than 10cm.
Optional models: standard, explosion-proof filling
