The automatic Batching system combines a series of data such as raw material storage management, production equipment control, production process monitoring, (semi) finished product inventory management, production data traceability system, etc. by Internet information technology and integrates and packages them to the Internet. After the feeding equipment puts all kinds of different raw materials into their respective hoppers, the materials are discharged into the weighing hopper in accordance with the given proportion of the formula and weighed, and then sent into the mixing machine for a certain period of time for mixing, and uniformly blended into finished products. Various fixed formulas are inputted into the computer beforehand, and the computer controls the discharging, weighing and mixing according to the proportion of the formulas, and detects the signals of the weighing module in real time, makes a judgment, and sends out the commands to each actuator of the dosage, so as to realize the automation of the dosage. The whole production system is equipped with manual control auxiliary mechanism, which can be controlled according to automatic or manual working mode.

The automatic dosage weigher adopts the spiral metering method, and adjusts the material flow by controlling the spiral speed through the frequency conversion speed regulation. When the system enters the working state, the material from the spiral conveying and through the load cell for weight detection, at the same time installed in the end of the speed sensor for speed detection, the detected weight signal and speed signal together sent to the weighing instrument, with the help of the weighing module to detect the weight of the material in the spiral input into the totalizer, the frequency converter to detect the speed of the motor, the speed of the information will be input into the totalizer. The accumulator will process the received spiral speed signal and weight signal to get the total amount of material and time flow.

The main components of weighing and feeding system:

1) Raw material storage by dust-free feeding station - to realize dust-free manual feeding and reduce the dust at the feeding site. Storage bin capacity: 0.1~20m3 for customer's option. Error-proof device-eliminate workers to throw wrong materials and design error-proof mechanism.

2) Optimized production is achieved through integral operation and logical control of time, metering, temperature, energy, speed, pressure and other parameters. The weighing sensor automatically detects the running condition, and gives alarm position and prompts when there is abnormality. Applicable to large and small material formula production, intelligent storage of production formula, call production formula at any time.

Storing production data, etc.

3) Traceability of production data; storage of production data, etc., to help product quality traceability. Internet full control, monitoring and recording, can realize remote monitoring and after-sales support, improve the management level, convenient for customers to remotely monitor the inventory of the production plant, production equipment and other related information across regions, provinces and countries.

Fully automatic feeding system covers the functions:

1)Full control, monitoring and recording function.

2) Hopper scale formula production function.

3) Production data statistics and records, query report function.

4) Internet remote monitoring function.

5) Field bus IOT design, production line expansion function.

6)Safety chain protection function; automatic detection of operating conditions, alarm function.

7)Dust removal system design, environmental protection and cleaning function.