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Mix Loading System

The Mix feeding system is an indispensable equipment for the mixing tank, which realizes the process of automatic conveying, storage, weighing and feeding. According to the physical properties of raw materials, all kinds of materials are sucked into the mixing tank by negative pressure once or many times in order, measured and temporarily stored, waiting for the mixing tank feeding signal, and then start the next batch of sub-metering action after completion.

PP20210919172122
Product details
020-34563445

The mixing and feeding system uses compressed air as the power source. By pressurizing the sending tank to a certain pressure, the materials inside the tank are fluidized and then sent into the pipeline to achieve material transportation. This type of conveying gas flow has a relatively low velocity and a high solid-gas ratio, featuring small volume, light weight, high efficiency, compact structure and energy conservation.

The feeding system is an indispensable supporting equipment for the mixing tank, which realizes the processes of automatic conveying, storage, batching and weighing, and feeding of materials. According to the physical properties of the raw materials, various materials are sucked into the mixing tank in sequence at one or more times by negative pressure, measured and temporarily stored. Wait for the signal of discharging from the mixing tank. After completion, the next batch of measurement action is immediately initiated. The formula and measurement batches are set through the human-machine interface to achieve the effect of automatic conveying and measurement. The daily and monthly cumulative quantities of each raw material can be displayed through the human-machine interface, and it also has an abnormal alarm prompt function, etc. It can be connected to the main machine, lower auxiliary machine, etc. through an industrial control computer to achieve automatic management functions.

Advantages of the feeding system

1. The conveying speed is low, and it has a relatively small impact on the quality of materials.

2. It consumes less gas and the separation of material and gas at the system terminal is relatively easy.

3. The system features high pressure, low flow rate but large conveying capacity.

4. The equipment is simple, occupies a small area, and can even make full use of space. The investment and maintenance costs of the equipment are low.

5. It has a large conveying capacity, requires fewer operators, and can achieve full automation without human management. Therefore, the labor cost required is low.

6. The conveyed materials are not affected by climate and the surrounding conditions of pipeline layout, and the layout of the production workshop is also relatively easy.

7. The conveying pipelines can be flexibly arranged, thus making the configuration of factory equipment more rational.

Introduction to the Supporting System

The automatic feeding system is a Weighing system used in professional production for continuous conveying, precise measurement and automatic batching of powdery and granular materials (such as pharmaceutical raw materials, chemical powders, grain granules and flour, battery powder, PVC powder, PP granules, etc.). The system is composed of an upper computer - industrial computer, a lower computer -PLC programmable controller, split batching, micro-feeding and control system, etc.

It is an automatic weighing system that uses a vacuum system, a feeding screw for quantitative feeding, a weighing hopper for automatic weighing and batching, and simultaneously performs cumulative weighing.

It is suitable for precise measurement of materials and automatic batching operations in the production process.

Basic parameters

Air velocity: 5m/s to 8m/s

Conveying capacity: Maximum 5 to 10 tons per minute

Conveying distance: Maximum 5 to 36 meters

Conveying height: Maximum 10 to 30 meters

Air source type: Air compressor.


Weighing and mixing machine in powder dosage system application program
The whole automatic batching system consists of industrial control machine, PLC, industrial weighing instrument, frequency converter, vibration motor, mixer, sensor, conveyor belt and other parts.
Screw dosage system technology application
Screw automatic dosage system is the ideal equipment for continuous dosage and measurement of bulk materials, which can set high, middle and low feeding, and then control the feeding speed of screw feeder, so as to achieve the purpose of accurate dosage. According to the actual process of batching process, it reflects the operation status of feeding, batching, feeding and related equipment in the form of dynamic screen.
Application Design of Weighing Mixer
Weighing and mixing machine through PLC to control the frequency converter, so that the speed motor drives the metering screw according to the set speed running down the material. The whole weighing and dosing system can be divided into small material weighing, large material weighing and micro material weighing. It adopts the way of uniform speed feeding, and the way of decreasing speed feeding is adopted in the low speed stage.
Automatic Powder Batching System
Batching system in the field of powder processing and treatment, the leading technology of powder processing equipment absorbed and optimized in the weighing and mixing machine in accordance with the production instructions and formulas, a variety of materials will be placed, transported to the set station, using automatic walking weighing mechanism, a variety of materials accurately and proportionally added to the barrel.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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