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B4 Semi-automatic filling line

The semi-automatic filling line integrates formula management, filling and weighing, personnel management, report generation, providing interface and data management to solve the data communication between computer and electronic scale. The filling site electronic scale is connected to the serial port of the computer host in the office, and the keypad in the filling site is connected to the computer in the office with a keyboard adapter.

PP20191224095305
Product details
020-34563445

Liquid Filling machine using distribution tank feed pipe insertion structure, in order to prevent the impact of the feed liquid column caused by the liquid level is not stable, the end of the insertion pipe set up a buffer, buffer so that the liquid from the column surface of the small holes around the outflow, not directly up to the punch; overflow drop tube is not directly in the direction of the vertical distribution of the tank's axis, but in the distribution of the side of the tank to open a long, narrow mouth, welded an overflow receiver tank, the overflow drop tube to the bottom of the receiver tank. The bottom of the overflow receiver tank, so that the shape of the overflow is similar to a waterfall, the liquid level in the distribution tank, whether it is in the filling or in the filling interval when the liquid level in the tank is always maintained nearly a plane, so that the filling nozzle fluid static pressure head remains unchanged, in order to obtain the precise amount of filling, the choice of feed pumps should be to ensure that the flow rate of the inlet of the distribution tank is greater than the flow rate of the outlet of the distribution tank.

The automatic filling machine integrates recipe management, filling and weighing, personnel management, report generation, provision of interfaces and data management, of which the software is the most critical to solve the data communication between the computer and the Electronic scale. The Weighing system links the display at the filling site with the computer monitor in the office, and uses two serial communication cables to link the two

 The weighing system connects the display at the filling site to the computer monitor in the office, the two serial communication cables connect the two electronic scales at the filling site to the two serial ports of the computer mainframe in the office, and the keyboard splitter connects the keypad at the filling site to the computer in the office (workers at the filling site operate the mainframe in the office through the keypad). The distance between the administrator's office and the filling site is 5 to 8 meters.

Basic parameters:

Maximum weighing capacity: 30kg. 

Minimum sense: 0.01g.

Filling error: ± 0.02kg (depending on the filling speed).

Filling speed: 100-150 barrels / hour (depending on the feed flow rate).

Applicable containers: ≤ Ф350xh500mm small mouth barrels, open mouth barrels.                         

Explosion-proof grade: EXdiaIIBT4.

Power supply: AC220/50Hz 

Gas source: 0.4-0.8Mpa 

Temperature: -10℃-40℃.

Control mode: 2 stops pneumatic control filling, with pneumatic capping machine.                         

Dimension of weighing platform: 500×600mm.

Structure material: SUS304 stainless steel.

Head piping: SUS304 stainless steel and PTFE (316L optional).                           

Material interface: DN40 quick-fit pagoda connector, optional flange connector. 

Air supply interface: 8mm air line access.


Multi-station liquid filling machine
The field management and control system of liquid filling machine based on single chip microcomputer, radio frequency card and network integration technology can control the filling of materials in real time and effectively. Realize the real-time detection of filling weight and the real-time opening and closing of solenoid valve in filling process, and upload data for effective microcomputer management.
Automatic liquid filling machine function application
Automatic liquid filling machine is controlled by frequency converter to realize stepless speed change, set the target weight, easy operation and fast filling speed, adopting large and small feeding and filling methods, optional computer connection or real-time printing of filling parameters such as filling date, serial number, net weight, tare weight, cumulative weight and so on.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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