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MF18 Automatic Filling Machine

Automatic filling machine is composed of industrial control machine, cylinder actuator and weighing module, which is mainly used for monitoring the assembly line process device and related data management and filling to ensure that the equipment to complete the expected operation, and its main function is to realize accurate measurement of product materials. Realize intelligent filling process management control. Establishment of software serving the automated process control using computer recognition technology, printing technology, automatic control technology, information technology, the formation of intelligent automatic filling, to meet customer requirements for the filling process automation, information technology, intelligent.

PP20220209151327
Product details
020-34563445

Automatic Filling machine to SCADA filling as a platform to achieve intelligent filling process management and control. Filling system established to serve the automated process control software using computer recognition technology, printing technology, automatic control technology, information technology, the formation of intelligent automatic filling, to meet customer requirements for the filling process automation, information technology, intelligent. Execution in accordance with the batch of work orders, to S88 standards for the program design, running the process of execution, pause, cancel, end, stop the process and state, are running in the process of an executive batch, to ensure that the execution of work orders in the process of the integrity of the batch. Flexible definition of the process function. Through the interface of the process process selection, configure their own needs of the filling process. Mainly for the entry of materials into the weighing, as well as records, to achieve the management of material feeding.

The automatic filling machine is composed of a filling control system and a double checking scale system with the same functions, which fully guarantees the stability of the weighing and metering. Each set of Weighing system contains information communication and intelligent input system, on-site independent PLC and human-machine interface system on-site control cabinet, and is equipped with filling process alarm information and indication alarm device, can be through the wireless data collector receiving device and electronic label wireless data collection controller to realize the data information collection work at the same time, the control station is equipped with printer, scanning facilities outside, etc., and fully achieves the Controls the craft request, realizes the whole system automatic interlock control and the sampling control, the actual design and the operation matches completely, and carries on the larger improvement on the certain foundation, has achieved the better control effect.

Basic parameters:

Maximum weighing capacity: 30kg

Minimum Sensitivity: 0.1kg

Filling error: ±0.1-0.2kg

Filling speed: 20L about 1500-1800 barrels/hour

Control mode: 2-speed control

Filling method: insertion type, liquid level up

Gun head line: Teflon gun head, valve + Teflon hose

Structure material: host SUS304 stainless steel, conveying palletizing carbon steel anticorrosion paint.

Weighing platform size: 400 × 800mm (304 stainless steel power raceway)

Empty barrel raceway: 400mm × 2500mm (304 stainless steel power raceway) with another 1200mm slope without power roller

Heavy drum raceway: 400mm×2500mm (304 stainless steel power raceway, 2 sets)

Separate barrel device: for 20L barrels, carbon steel anticorrosive paint structure, 304 stainless steel raceway.

Palletizing equipment: pan-transfer type, suitable for pallets 1200×1200×140mm, including supplying pallets, palletizing, and lower pallet conveying.

Pipe pressure: 0.2-0.6MPa (related to material properties).

Material interface: DN40 flange connector 4, according to the user to provide interface standards

Air Connection: User supplied 12mm air hose connector for quick coupling connection

Power supply: AC220/50Hz (user-supplied to one side of the machine)

Using air source: 0.4-0.8Mpa (provided by the user to the side of the machine)

Use temperature: -10-50

Base condition: Horizontal solid concrete floor, concrete thickness should be more than 10cm.

Optional models: standard, explosion-proof filling scale


Multi-station liquid filling machine
The field management and control system of liquid filling machine based on single chip microcomputer, radio frequency card and network integration technology can control the filling of materials in real time and effectively. Realize the real-time detection of filling weight and the real-time opening and closing of solenoid valve in filling process, and upload data for effective microcomputer management.
Application of liquid pumping and mixing batching system
The batching system adopts dual CPU to form a redundant system, and the STEP7MicroWin V4.0SP6 programming software provided by Siemens is used as the man-machine interface to write debugging programs and download programs. The PC and PLC experimental machine are connected by a PC/PPI cable for communication, and the corresponding parameters are set.
Application of weighing modules in large storage tanks
Weighing modules can be used as storage and irrigation materials in and out of the warehouse measurement, can also be used for process flow control, in general, according to the shape of the tank and the installation of different ways to choose 3 or 4 weighing modules to complete, especially suitable for chemical plant production process quantitative feeding system occasions to use.
Automatic liquid filling machine function application
Automatic liquid filling machine is controlled by frequency converter to realize stepless speed change, set the target weight, easy operation and fast filling speed, adopting large and small feeding and filling methods, optional computer connection or real-time printing of filling parameters such as filling date, serial number, net weight, tare weight, cumulative weight and so on.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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