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EK Automatic batching system

The automatic batching system is composed of industrial computer, PLC computer control system, feeding control device, etc. The weight signal is directly controlled into the corresponding weighing controller through the weighing module signal, and the weight signal is transmitted to the computer through the serial port or the Modbus protocol weighing controller. The computer controls the control valve of each raw material bin according to the batching weighing and provides power through the expansion and expansion of the hydraulic cylinder. The fine-tuning gate moves up and down the linear guide rail to adjust the distance between the gate and the round roller feeding device to achieve the desired discharge effect.

PP20220207112051
Product details
020-34563445

Automatic Batching system by the industrial computer, PLC computer control system, feed control device, etc., its control structure is as follows: The signal of each weighing module is directly entered into the corresponding weighing controller, and the weight signal is transmitted to the computer through the serial port or the Modbus protocol weighing controller. The computer controls the control valve of each raw material bin according to the battering weight, and provides power by using the expansion and expansion of the hydraulic cylinder. The fine-tuning gate moves up and down along the linear guide rail to adjust the distance between the gate and the round roller feeding device. Achieve the desired discharge effect.

The hopper fan-shaped main gate and feed hopper body are hinged by hinge shaft, and the opening of the main gate is adjusted by using the weighing module to adjust the up and down action of the main gate hydraulic cylinder. The fine-tuning gate is arranged on the main gate and divided into a number of fine-tuning gates in the direction of the width of the gate. Generally, the width of a fine-tuning gate is less than 1m. It can move up and down on the main gate and use the expansion of the hydraulic cylinder to provide power and realize the adjustment of the opening of the gate. The feed hopper body is loaded with mixed materials. The initial state is that the fan-shaped main gate is tightly pressed on the surface of the round roll Feeder by the weighing module. When it is necessary to feed, the round roll feeder starts, the hydraulic cylinder on the fan-shaped main valve starts, pulls up the fan-shaped main gate, adjusts the gap between the fan-shaped main gate and the round roller, and makes the material fall smoothly. In the width direction, the opening of the fine-tuning gate can be carried out according to actual needs. When there are large materials blocking the gate, the aniseed discharge device of the fine-tuning gate can be manually adjusted to restore the original position after the large materials fall, so as to complete the supply of materials.

Application of liquid pumping and mixing batching system
The batching system adopts dual CPU to form a redundant system, and the STEP7MicroWin V4.0SP6 programming software provided by Siemens is used as the man-machine interface to write debugging programs and download programs. The PC and PLC experimental machine are connected by a PC/PPI cable for communication, and the corresponding parameters are set.
Powder Dosing System Design
The automatic dosage system consists of an industrial grade control computer, programmable controllers, and electrical control boxes, and is designed to meet the needs of a maximum number of silos and platform scales for mixing, weighing, and mixing control.
Application of weighing device in automatic glue dosage system
The automatic dosing system can realize the full automatic control of the glue making, glue delivery and glue using process. According to the pre-set ratio and process, the deviation in the dosing process is monitored through the screen, and the dosing ratio behind is corrected according to the ratio of the formula, so as to ensure the accuracy of the formula.
Application of weighing modules in large storage tanks
Weighing modules can be used as storage and irrigation materials in and out of the warehouse measurement, can also be used for process flow control, in general, according to the shape of the tank and the installation of different ways to choose 3 or 4 weighing modules to complete, especially suitable for chemical plant production process quantitative feeding system occasions to use.
Screw dosage system technology application
Screw automatic dosage system is the ideal equipment for continuous dosage and measurement of bulk materials, which can set high, middle and low feeding, and then control the feeding speed of screw feeder, so as to achieve the purpose of accurate dosage. According to the actual process of batching process, it reflects the operation status of feeding, batching, feeding and related equipment in the form of dynamic screen.
Application Design of Weighing Mixer
Weighing and mixing machine through PLC to control the frequency converter, so that the speed motor drives the metering screw according to the set speed running down the material. The whole weighing and dosing system can be divided into small material weighing, large material weighing and micro material weighing. It adopts the way of uniform speed feeding, and the way of decreasing speed feeding is adopted in the low speed stage.
Automatic Powder Batching System
Batching system in the field of powder processing and treatment, the leading technology of powder processing equipment absorbed and optimized in the weighing and mixing machine in accordance with the production instructions and formulas, a variety of materials will be placed, transported to the set station, using automatic walking weighing mechanism, a variety of materials accurately and proportionally added to the barrel.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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