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F5 Ton drum filling machine

The ton barrel filling machine adopts manual and automatic control scheme, PLC is responsible for collecting the target value input signals and sending control commands to the actuator after program processing. The material filling display window is established, database variables are created and attribute definitions are completed. Through the means of attribute definition, space, strategy, etc., complete the design of dynamic screen, set up the storage attributes of data variables, establish data query and curve browsing. Establish communication connection and parameter setting of external equipment to realize remote monitoring and data management function.

Product details
020-34563445

Weighing Filling machine adopts Electronic scale measuring method, which can meet the needs of automatic filling for many kinds of liquids; adopting SMC rodless cylinder, the spray gun device can be raised with the liquid level, which ensures that the spray gun can be filled under a certain position of the liquid level, and it can meet the needs of non-foaming filling and foaming filling.

Filling system using Siemens MP2778 "touch screen to achieve human-machine interaction, choose WinCCflexible2008 configuration software for interface design. It enables the user to process or monitor the real-time changing data by providing information such as text, button graphics and digital information; WinCCflexible2008 configuration software and PLC programming software STEP7V5.4 are able to use unified communication protocols, databases and programming configuration tools. Touch screen makes the filling production line control system more reliable and convenient. According to the functional requirements of the control system, the touch screen program design includes the realization of data acquisition, graphic display, human-computer dialogue, real-time communication, real-time data analysis and other tasks in real-time parallel processing.

Technical Parameters

Weight range: 150-500kg

Material interface: DN40 material inlet pressure <0.5MPa 

Filling speed: 1~2 barrels (200L)/minute (through diameter 1.5", material flow rate guaranteed 280L/min)

Filling precision:0.2 grade

Spray gun structure: the material in contact with the material part of the material is 316, 316L stainless steel, the rest of the material is 304 stainless steel, carbon steel, etc.

Gas source: Pressure 0.5±0.1Mpa, consumption 10m3/h, quick connector 8㎜ gas pipe

Power supply: 220(-15%~+10%) VAC, 50Hz

Multi-station liquid filling machine
The field management and control system of liquid filling machine based on single chip microcomputer, radio frequency card and network integration technology can control the filling of materials in real time and effectively. Realize the real-time detection of filling weight and the real-time opening and closing of solenoid valve in filling process, and upload data for effective microcomputer management.
Automatic liquid filling machine function application
Automatic liquid filling machine is controlled by frequency converter to realize stepless speed change, set the target weight, easy operation and fast filling speed, adopting large and small feeding and filling methods, optional computer connection or real-time printing of filling parameters such as filling date, serial number, net weight, tare weight, cumulative weight and so on.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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