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Liquid fillers

The liquid filling machine will send the empty barrel to the filling position and align the barrel mouth with the spray gun mouth. When the detection spray gun is in place, the bottom valve will be opened and the nitrogen filling valve will start to fill the dry nitrogen into the barrel through the filling mouth, so that the air in the barrel will be replaced by nitrogen, and the drying of the inner wall of the barrel can be accelerated to ensure the safety of filling. When filling with nitrogen, it should be ensured that the air in the container is completely replaced, and the specific amount of nitrogen can be adjusted by the controller time.

Product details
020-34563445

The liquid Filling machine picks up the weight through the pressure weighing module, amplifies and filters the picked weight signal, and then enters the A/D converter for analog-to-digital conversion. After that, it is sent to the single-chip microcomputer for signal analysis and processing. The result is output to the industrial control through the RS232C communication serial port. At the same time, make corresponding responses and perform corresponding operations based on the results of the signals. The Filling system takes SCADA filling as the platform, on which the secondary development of filling functions is carried out to achieve intelligent filling process management and control. Establish software serving the process control of automation by using computer recognition technology, printing technology, automatic control technology and information technology to form intelligent automatic filling, meeting customers' requirements for the automation, informatization and intelligence of the filling process.

The automatic filling machine operates according to the batch work order, and the program is designed in accordance with the S88 standard. During the liquid filling operation, the execution, pause, cancellation, end, and stop processes and states all run within one execution batch, ensuring the integrity of the batch during the work order execution process. It has the function of flexibly defining processes. Configure the filling process you need through the selection of the process on the interface.

Basic parameters

Maximum weighing capacity: 30kg

Minimum sensitivity: 0.1kg

Filling error: ±0.1-0.2kg

Filling speed: Approximately 1500-1800 barrels per hour for 20L

Control mode: 2-speed control

Filling method: Insertion type, liquid surface

Gun head tubing: Teflon gun head, valve + Teflon hose

Structural material: The main unit of the Liquid filling machine is made of SUS304 stainless steel, and the conveying and stacking are made of carbon steel with anti-corrosion paint.

Scale platform size: 400×800mm(304 stainless steel power raceway)

Empty barrel raceway: 400mm×2500mm(304 stainless steel power raceway), with an additional 1200mm slope unpowered roller

Heavy barrel raceways: 400mm×2500mm(304 stainless steel power raceways, 2 sets

Barrel separation device: Suitable for 20L barrels, carbon steel anti-corrosion paint structure, 304 stainless steel raceway.

Palletizing equipment: Translation-type, suitable for pallets of 1200×1200×140mm, including pallet, palletizing and lower pallet conveying.

Pipeline pressure: 0.2-0.6MPa(related to material properties).

Material interface: 4 DN40 flange joints, which can be customized according to the interface standards provided by the user

Air source interface: The user provides a 12mm air pipe connector for quick coupling connection

Power supply: AC220/50Hz(provided by the user to one side of the machine)

Air source used: 0.4-0.8Mpa(provided by the user to the machine side)

Operating temperature: -10℃ to 50℃

Basic conditions: A level and solid concrete floor with a concrete thickness greater than 10cm. Optional models: Standard type, explosion-proof type filling scale


Multi-station liquid filling machine
The field management and control system of liquid filling machine based on single chip microcomputer, radio frequency card and network integration technology can control the filling of materials in real time and effectively. Realize the real-time detection of filling weight and the real-time opening and closing of solenoid valve in filling process, and upload data for effective microcomputer management.
Automatic liquid filling machine function application
Automatic liquid filling machine is controlled by frequency converter to realize stepless speed change, set the target weight, easy operation and fast filling speed, adopting large and small feeding and filling methods, optional computer connection or real-time printing of filling parameters such as filling date, serial number, net weight, tare weight, cumulative weight and so on.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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