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T300 Weighing reactor

According to the seasoning work order issued by the production management or manually entered, the weighing reactor automatically retrieves the formula parameters of the corresponding brand in the raw material pre-preparation database, calculates the weight of the feed liquid to be prepared, decompositions the name and weight of all raw materials involved in the preparation according to the formula, and reminds the operator to supplement the missing raw materials, and displays the amount of raw materials to be added on the monitoring screen. After the missing raw material is manually sent from the raw material reservoir to the feed liquid mixing area, and the raw material is sent to the corresponding raw material storage tank through the hydraulic lifting platform or air pump, the automatic feeding system automatically checks the weight of the supplementary raw material.

PP20211013112247
Product details
020-34563445

According to the seasoning work order issued by the production management or manually entered, the weighing reactor automatically retrieves the formula parameters of the corresponding brand in the raw material pre-preparation database, calculates the weight of the feed liquid to be prepared, decompositions the name and weight of all raw materials involved in the preparation according to the formula, and reminds the operator to supplement the missing raw materials, and displays the amount of raw materials to be added on the monitoring screen. After the missing raw material is manually sent from the raw material reservoir to the feed liquid mixing area, and the raw material is sent to the corresponding raw material storage tank through the hydraulic lifting platform or air pump, the automatic feeding system automatically checks the weight of the supplementary raw material.

In order to increase the flow of raw materials in the pipeline and reduce the loss during the transportation process, the high viscosity liquid and the moisturizing agent and other raw materials are pretreated in the reaction kettle. After the operator selects the name, weight and the corresponding reactor of the raw material to be configured, the automatic feeding system automatically calculates the amount of raw material and the amount of water to be added by searching the formula parameters of the corresponding brand in the raw material preparation database, and prompts the operator to add the raw material to the selected reactor; Then, the corresponding water amount is automatically added and measured by the weighing module of the reactor itself. After the water is added, the heating, stirring and heat preservation process is automatically performed according to the stirring time and temperature in the formula library parameters (or input by the operator) to complete the configuration of raw materials. The configured raw materials are temporarily stored in the reactor and used as raw materials.

When preparing the material liquid, the control system first controls the valve positioner to fully open the pneumatic ball valve, so that raw materials quickly flow into the metering tank, when the amount of raw materials is close to the set value, and then controls the valve positioner to adjust the opening of the pneumatic ball valve, so that raw materials slowly flow into the metering tank, until the amount of raw materials reaches the set value before completely closing the pneumatic ball valve, which can simultaneously meet the requirements of the speed and accuracy of the material liquid preparation. The preparation sequence of raw materials is the first preservative, then other raw materials, and the last ingredient water (water is also measured by the metering tank), which can reduce the loss of raw materials; After the preparation of all the raw materials involved in the automatic ratio is finished, the automatic feeding system will automatically purge and clean the dosing pipe (using hot water cleaning); Then, according to the name and weight information of the raw material to be added manually that pops up on the touch screen set near the mixing tank, the corresponding amount of raw material is manually weighed to the mixing tank selected by the person.

Application of liquid pumping and mixing batching system
The batching system adopts dual CPU to form a redundant system, and the STEP7MicroWin V4.0SP6 programming software provided by Siemens is used as the man-machine interface to write debugging programs and download programs. The PC and PLC experimental machine are connected by a PC/PPI cable for communication, and the corresponding parameters are set.
Powder Dosing System Design
The automatic dosage system consists of an industrial grade control computer, programmable controllers, and electrical control boxes, and is designed to meet the needs of a maximum number of silos and platform scales for mixing, weighing, and mixing control.
Application of weighing modules in large storage tanks
Weighing modules can be used as storage and irrigation materials in and out of the warehouse measurement, can also be used for process flow control, in general, according to the shape of the tank and the installation of different ways to choose 3 or 4 weighing modules to complete, especially suitable for chemical plant production process quantitative feeding system occasions to use.
Screw dosage system technology application
Screw automatic dosage system is the ideal equipment for continuous dosage and measurement of bulk materials, which can set high, middle and low feeding, and then control the feeding speed of screw feeder, so as to achieve the purpose of accurate dosage. According to the actual process of batching process, it reflects the operation status of feeding, batching, feeding and related equipment in the form of dynamic screen.
Application Design of Weighing Mixer
Weighing and mixing machine through PLC to control the frequency converter, so that the speed motor drives the metering screw according to the set speed running down the material. The whole weighing and dosing system can be divided into small material weighing, large material weighing and micro material weighing. It adopts the way of uniform speed feeding, and the way of decreasing speed feeding is adopted in the low speed stage.
Automatic Powder Batching System
Batching system in the field of powder processing and treatment, the leading technology of powder processing equipment absorbed and optimized in the weighing and mixing machine in accordance with the production instructions and formulas, a variety of materials will be placed, transported to the set station, using automatic walking weighing mechanism, a variety of materials accurately and proportionally added to the barrel.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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