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XY24 Weighing and distributing machines

The weighing and distributing machine transforms into 4~20mA current as the input signal for system display and control through the weight transmitter. The current weight of the raw material barrel is taken as the starting weight setting value, and is set as the target dosing value through the display instrument or DCS system. When the weighing module detects that the weight in the canned barrel rises up to a certain value, at this time, the output current is basically in a linear relationship with the weight value, and in order to ensure the accuracy of each point, the liquid level signal of the filling barrel is taken as the control signal of the feeding valve for automatic adjustment of the liquid level parameters. In order to ensure the accuracy of each point, the liquid level signal of the filling barrel is used as the control signal of the feeding valve for the automatic adjustment of the liquid level parameter, so that the whole automatic filling machine realizes the automatic adjustment function of the continuous production process.

Product details
020-34563445

Automatic Filling machines are compatible with servo motor or cylinder driven pistons, multi-head filling is controlled by an automatic PLC and bottles are automatically stopped to control the filling head. Since piston filling is based entirely on traditional weighing and metering technology, these machines are easy to operate and relatively low cost for most end-use industries. Through the use of advanced load cells, control systems and filling mechanisms, it is possible to achieve fully automated operation, reducing the need for manual intervention. Raw materials are automatically acquired and conveyed to the filling as required by the production line, avoiding the tedious process of manual handling. At the same time, the automatic control system is able to monitor the parameters of the filling process and adjust the operation in real time to ensure that each package meets the expected standards.

The liquid dispensing metering used in the weighing and dispensing machine is determined by the time and flow rate per unit time, which is controlled and determined by the programmable logic controller (PLC), and the operation status is monitored through the human-machine interface-touch screen, and the operation parameters can be modified on-line. The filling machine is transformed into 4~20mA current as the input signal for system display and control through weight transmitter, the current weight of raw material barrel is used as the starting weight setting value, and is set as the target dosing value through the display instrument or DCS distribution system, when the weighing module detects that the weight in the canned barrel has risen to a certain value, at this time, the output current is basically in a linear relationship with the weight value, in order to ensure the accuracy of each point, the liquid level of the filling barrel is set at a certain value. In order to ensure the accuracy of each point, the liquid level signal of the filling barrel is used as the control signal of the feeding valve for the automatic adjustment of the liquid level parameter, so that the whole automatic filling machine realizes the automatic adjustment function of the continuous production process.

Basic parameters:

Maximum weighing capacity: 30kg

Minimum Sensitivity: 0.1kg

Filling error: ±0.1-0.2kg

Filling speed: 20L about 1500-1800 barrels/hour

Control mode: 2-speed control

Filling method: Insertion, liquid level up

Gun head line: Teflon gun head, valve + Teflon hose

Structure material: host SUS304 stainless steel, conveying palletizing carbon steel anticorrosion paint.

Weighing platform size: 400 × 800mm (304 stainless steel power raceway)

Empty barrel raceway: 400mm × 2500mm (304 stainless steel power raceway) with another 1200mm slope without power roller

Heavy drum raceway: 400mm×2500mm (304 stainless steel power raceway, 2 sets)

Separate barrel device: for 20L barrels, carbon steel anticorrosive paint structure, 304 stainless steel raceway.

Palletizing equipment: pan-transfer type, suitable for pallets 1200×1200×140mm, including supplying pallets, palletizing, and lower pallet conveying.

Pipe pressure: 0.2-0.6MPa (related to material properties).

Material interface: DN40 flange connector 4, according to the user to provide interface standards

Air Connection: User supplied 12mm air hose connector for quick coupling connection

Power supply: AC220/50Hz (user-supplied to one side of the machine)

Using air source: 0.4-0.8Mpa (provided by the user to the side of the machine)

Use temperature: -10-50

Base condition: Horizontal solid concrete floor, concrete thickness should be more than 10cm.

Optional models: standard, explosion-proof filling scale


Multi-station liquid filling machine
The field management and control system of liquid filling machine based on single chip microcomputer, radio frequency card and network integration technology can control the filling of materials in real time and effectively. Realize the real-time detection of filling weight and the real-time opening and closing of solenoid valve in filling process, and upload data for effective microcomputer management.
Application of liquid pumping and mixing batching system
The batching system adopts dual CPU to form a redundant system, and the STEP7MicroWin V4.0SP6 programming software provided by Siemens is used as the man-machine interface to write debugging programs and download programs. The PC and PLC experimental machine are connected by a PC/PPI cable for communication, and the corresponding parameters are set.
Application of weighing modules in large storage tanks
Weighing modules can be used as storage and irrigation materials in and out of the warehouse measurement, can also be used for process flow control, in general, according to the shape of the tank and the installation of different ways to choose 3 or 4 weighing modules to complete, especially suitable for chemical plant production process quantitative feeding system occasions to use.
Automatic liquid filling machine function application
Automatic liquid filling machine is controlled by frequency converter to realize stepless speed change, set the target weight, easy operation and fast filling speed, adopting large and small feeding and filling methods, optional computer connection or real-time printing of filling parameters such as filling date, serial number, net weight, tare weight, cumulative weight and so on.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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