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MF21 Automated Filling Machine

The automated filling machine adopts RS232 interface to connect the touch screen and PLC through communication cable, the remote touch screen (HMIA) and local touch screen (HMIB) are connected through Ethernet, both of them can display the instrument data and equipment status, and both of them can control the automatic filling machine. The upper computer completes the configuration and debugging of the weighing system, the online correction of the detection parameters and the setting of the control parameters, and also realizes the collection of the production data, the generation and printing of the report, the alarm of the abnormal signals and the network release of the information of the production site and other functions.

17308006988257089
Product details
020-34563445

Automatic Filling machine based on industrial control computer and RS485 field bus to achieve the signal acquisition, processing, control and output, constitutes a cost-effective Weighing system; the use of local area network to achieve the field monitoring computer and management computer communication; weighing software using modular approach using VC + + compilation. The actual operation shows that the system is reliable, easy to maintain and use, friendly man-machine interface, and has good control effect.

Liquid filling machine mainly through the Electronic scale to realize the automatic control of the whole system, mainly to complete the automatic feeding, discharging, transportation, material filling and other functions. The Filling system adopts the industrial control machine filling centralized control mode, which is linked by a host and multiple slaves through the network, and the host will give the control task to each slave to complete. Filling machine through the pressure weighing module to pick up the weight, and will pick up the weight of the signal amplification, filtering, into the A/D converter for analog to digital conversion, and then sent to the microcontroller for signal analysis, processing, and the results of the RS232C communication serial port output to the industrial control, and at the same time, according to the results of the signal to make the appropriate response and perform the corresponding operation.

Basic parameters:

Maximum weighing capacity: 30kg

Minimum Sensitivity: 0.1kg

Filling error: ±0.1-0.2kg

Filling speed: 20L about 1500-1800 barrels/hour

Control mode: 2-speed control

Filling method: insertion type, liquid level up

Gun head line: Teflon gun head, valve + Teflon hose

Structure material: host SUS304 stainless steel, conveying palletizing carbon steel anticorrosion paint.

Weighing platform size: 400 × 800mm (304 stainless steel power raceway)

Empty barrel raceway: 400mm × 2500mm (304 stainless steel power raceway) with another 1200mm slope without power roller

Heavy drum raceway: 400mm×2500mm (304 stainless steel power raceway, 2 sets)

Separate barrel device: for 20L barrels, carbon steel anticorrosive paint structure, 304 stainless steel raceway.

Palletizing equipment: pan-transfer type, suitable for pallets 1200×1200×140mm, including supplying pallets, palletizing, and lower pallet conveying.

Pipe pressure: 0.2-0.6MPa (related to material properties).

Material interface: DN40 flange connector 4, according to the user to provide interface standards

Air Connection: User supplied 12mm air hose connector for quick coupling connection

Power supply: AC220/50Hz (user-supplied to one side of the machine)

Using air source: 0.4-0.8Mpa (provided by the user to the side of the machine)

Use temperature: -10-50

Base condition: Horizontal solid concrete floor, concrete thickness should be more than 10cm.

Optional models: standard, explosion-proof filling scale

Multi-station liquid filling machine
The field management and control system of liquid filling machine based on single chip microcomputer, radio frequency card and network integration technology can control the filling of materials in real time and effectively. Realize the real-time detection of filling weight and the real-time opening and closing of solenoid valve in filling process, and upload data for effective microcomputer management.
Application of liquid pumping and mixing batching system
The batching system adopts dual CPU to form a redundant system, and the STEP7MicroWin V4.0SP6 programming software provided by Siemens is used as the man-machine interface to write debugging programs and download programs. The PC and PLC experimental machine are connected by a PC/PPI cable for communication, and the corresponding parameters are set.
Application of weighing modules in large storage tanks
Weighing modules can be used as storage and irrigation materials in and out of the warehouse measurement, can also be used for process flow control, in general, according to the shape of the tank and the installation of different ways to choose 3 or 4 weighing modules to complete, especially suitable for chemical plant production process quantitative feeding system occasions to use.
Automatic liquid filling machine function application
Automatic liquid filling machine is controlled by frequency converter to realize stepless speed change, set the target weight, easy operation and fast filling speed, adopting large and small feeding and filling methods, optional computer connection or real-time printing of filling parameters such as filling date, serial number, net weight, tare weight, cumulative weight and so on.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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