The weighing and Filling machine creates a predetermined variety of bottling needs by utilizing the modular nature of all the elements of the Electronic scales and selecting the most appropriate inlet valves to create the operability of the filling. The new inlet valves of the Weighing system are able to fill several products in the same production line, with full union and interchangeability as part of this new platform.

Liquid filling machine adopts anti-congestion algorithm, tare discrimination, inlet and outlet counting to effectively ensure the stable operation of the system. The filling process is accomplished by PLC and weighing instrument, one weighing instrument corresponds to one scale platform. Before filling, the system automatically determines whether the tare value is within the set range. If it is less than the set tare value, the instrument will not perform tare operation and will not start the filling process. This function can avoid the mis-filling situation due to the bucket not in place.

In order to ensure that the filling barrels are accurately delivered under the nozzle mouth, the stopping position of the drag plate must be accurately controlled. The speed control of the drag plate is realized by the frequency converter, and the appropriate setting of the start and stop time of the frequency converter can make the control of the drag plate more accurate and stable. The method of detecting the position of the drag board by photoelectric switch is used for positioning. The pulse front of the drag board detected by the photoelectric switch is used as a benchmark, and when the last drag board arrives 1 second before, the inverter is controlled to run slowly to stop the pallet at a more accurate position. After many tests, the position error of the drag plate is no more than 5mm at most, which is usually about 2mm. In order to ensure that the gun descends reliably into the barrel mouth, in the filling position of the two tests installed in the barrel mouth of the mechanical positioning device, in the gun down before the start of the barrel mouth positioning device, can ensure that the gun smoothly into the barrel.

Basic parameters:

Maximum weighing capacity: 30kg

Minimum Sensitivity: 0.01kg

Filling error: ±0.01-0.02kg

Filling speed: 20L about 1500-1800 barrels/hour

Control mode: 2-speed control

Filling method: insertion type, liquid level up

Gun head line: Teflon gun head, valve + Teflon hose

Structure material: host SUS304 stainless steel, conveying palletizing carbon steel anticorrosion paint.

Weighing platform size: 400 × 800mm (304 stainless steel power raceway)

Empty barrel raceway: 400mm × 2500mm (304 stainless steel power raceway) with another 1200mm slope without power roller

Heavy drum raceway: 400mm×2500mm (304 stainless steel power raceway, 2 sets)

Separate barrel device: for 20L barrels, carbon steel anticorrosive paint structure, 304 stainless steel raceway.

Palletizing equipment: pan-transfer type, suitable for pallets 1200×1200×140mm, including supplying pallets, palletizing, and lower pallet conveying.

Pipe pressure: 0.2-0.6MPa (related to material properties).

Material interface: DN40 flange connector 4, according to the user to provide interface standards

Air Connection: User supplied 12mm air hose connector for quick coupling connection

Power supply: AC220/50Hz (user-supplied to one side of the machine)

Using air source: 0.4-0.8Mpa (provided by the user to the side of the machine)

Use temperature: -10℃-50℃

Base condition: Horizontal solid concrete floor, concrete thickness should be more than 10cm.

Optional models: standard, explosion-proof filling scale