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Reaction Automatic Loading Systems

The Reaction automatic feeding system (e.g. dosing container with weighing device) reads the weight value at regular intervals, and the difference between the two weights is used to calculate the reduction per time unit (instantaneous flow rate). The weighing controller compares the actual measured value with the preset flow rate value, and at the same time controls the rotational speed of the auger feeder to regulate the feeding volume. When the weight of the material in the hopper reaches the minimum set value, the charging valve will be opened automatically to carry out the periodic charging operation. In order to ensure the correctness of the weighing results, an appropriate filter can be selected to filter the weighing signals during the measurement process.

PP20211030090215
Product details
020-34563445

The automatic feeding system for reactions automatically and quantitatively adds two or more materials in a certain weight ratio to the batching tank. The stirring motor starts and stops after the specified time. When the stirring motor is turned off, the material is ready to be sent to the material tank under the drive of the magnetic pump. The weight is generated by the weighing module and the weighing instrument. The weight signal generated by the weighing instrument is amplified by the module and then collected by the PLC and computer. When the preset weight is reached, the PLC drives to close the pneumatic valve, and one batching process is completed. The process of automatic discharge after mixing to meet the predetermined requirements.

At the beginning of each batching cycle, the difference between the previously set feeding amount and the actual feeding amount is taken as the compensation value for the feeding amount set in this cycle to eliminate the cumulative error of the feeding amount for each scale. The entire automatic feeding system consists of a weighing module junction box, weighing instrument, wiring cabinet, and PLC control cabinet. The main hardware components include two computers, high-performance microcomputer controllers, human-machine interfaces, high-speed and high-precision weighing units, and internationally renowned low-voltage electrical appliances. Combined with self-developed professional control software, it realizes the automatic control of chemical liquid production. Set two working modes: "automatic" and "manual". The "manual" mode is to complete a certain control link separately, such as separate "feeding", separate "stirring" and separate "discharging". The "pause/Continue" key can be used to pause, and parameters can be modified in the pause state. "Automatic" operation is to complete a full cycle control period, including feeding, stirring, discharging and other links. During "automatic" operation, only the "pause/Continue" key is valid, all "manual" keys are invalid, and parameters cannot be modified. It has an immediate stop function: When the "Stop" key is valid, any control process will stop and return to the weight display state. It has a zeroing function: Pressing the "Zeroing" key in the weighing state can return the displayed value to zero. If it exceeds the zeroing range, it cannot be zeroed and an error message will be displayed. It has a tare function. When in the weighing state, pressing the "Tare" key will deduct the displayed weight as the tare weight. Pressing the "Tare" key again will restore the original displayed weight.


Application of liquid pumping and mixing batching system
The batching system adopts dual CPU to form a redundant system, and the STEP7MicroWin V4.0SP6 programming software provided by Siemens is used as the man-machine interface to write debugging programs and download programs. The PC and PLC experimental machine are connected by a PC/PPI cable for communication, and the corresponding parameters are set.
Powder Dosing System Design
The automatic dosage system consists of an industrial grade control computer, programmable controllers, and electrical control boxes, and is designed to meet the needs of a maximum number of silos and platform scales for mixing, weighing, and mixing control.
Application of weighing device in automatic glue dosage system
The automatic dosing system can realize the full automatic control of the glue making, glue delivery and glue using process. According to the pre-set ratio and process, the deviation in the dosing process is monitored through the screen, and the dosing ratio behind is corrected according to the ratio of the formula, so as to ensure the accuracy of the formula.
Screw dosage system technology application
Screw automatic dosage system is the ideal equipment for continuous dosage and measurement of bulk materials, which can set high, middle and low feeding, and then control the feeding speed of screw feeder, so as to achieve the purpose of accurate dosage. According to the actual process of batching process, it reflects the operation status of feeding, batching, feeding and related equipment in the form of dynamic screen.
Automatic Powder Batching System
Batching system in the field of powder processing and treatment, the leading technology of powder processing equipment absorbed and optimized in the weighing and mixing machine in accordance with the production instructions and formulas, a variety of materials will be placed, transported to the set station, using automatic walking weighing mechanism, a variety of materials accurately and proportionally added to the barrel.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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