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Y1 Bulk Scales

Bulk weigher can be divided into coarse and fine (big and small) feeding device, weighing part and discharging part. When the system works, the coarse and fine feeding device adds materials to the hopper (weighing part), and after stable weighing, the real weight of each scale is obtained and totalized. When the material leveler on the discharging part detects that the materials in the hopper have been discharged, the weighing controller discharges the materials in the hopper into the discharging hopper, and then completes a weighing cycle. Precise bulk material weigher adopts special weighing control software to feed the material according to the pre-set target weight, when the cumulative feeding weight reaches the pre-set weight value, the system automatically stops working and prompts the operator.

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Product details
020-34563445

Bulk weigher can be divided into coarse and fine (big and small) feeding device, weighing part and discharging part. When the system works, the coarse and fine feeding devices add materials to the hopper (weighing part), and after stable weighing, the real weight of each scale is obtained and totalized. When the material leveler on the discharging part detects that the material in the hopper has been discharged, the weighing controller discharges the material in the hopper into the discharging hopper, and completes a weighing cycle. Precise bulk weigher adopts special weighing control software to feed materials according to the pre-set target weight. When the accumulated feeding weight reaches the pre-set weight value, the system automatically stops working and prompts the operator.

In the production process, batch feeding and continuous batch feeding metering equipment plays a crucial role. Among them, bulk weigher, as a common equipment, is widely used in various industries. Batch discharging refers to putting a certain amount of raw materials or products into the bulk scale for weighing according to the production needs to ensure the accuracy and stability of the production process. Continuous batch discharging, on the other hand, is the process of continuously discharging raw materials or products according to set parameters during uninterrupted production to ensure uninterrupted production.

Bulk weigher can accurately control the quantity of each discharging through precise weighing technology to ensure the quality and efficiency of production. It can not only improve production efficiency and reduce the uncertainty of manual feeding, but also save time and cost. Bulk weigher has a wide range of applications and is suitable for the production process in different industries such as chemical, food, pharmaceutical and so on.

Through continuous innovation and optimization, bulk scales are not only improved in metering accuracy, but also become more convenient and intelligent in operation and maintenance. In future production, batch discharging and continuous batch discharging metering equipment will continue to play a key role in helping various industries to achieve a more efficient and stable production process.

Process flow:

1. material loading: the material to be weighed is loaded into the hopper and the initial weight of the hopper is recorded.

2. Stabilization Waiting: Wait for the weighing signal to be issued after the material in the hopper is stabilized. 3. Weighing operation: after receiving the weighing signal, the weighing controller will release the material filled in the hopper and start weighing.

4. Weight Measurement: The weighing module measures the weight of the material in the hopper and transmits the data to the weighing controller.

5. Output result: the weighing instrument converts the measurement result into material weight and outputs it.

Technical parameters:

The technical parameters of bulk weigher usually include weighing range, weighing accuracy, weighing speed, etc. The specific parameters need to be selected according to the application scenario.

1. weighing range: according to different industries, applications and material characteristics, the weighing range is usually tens of grams to several tons.

2. weighing accuracy: different application scenarios require different accuracy, generally weighing accuracy between 0.2%-1%.

3. weighing speed: bulk weigher weighing speed is also an important indicator of user demand, generally within 3-6 times / minute.


 

Application of liquid pumping and mixing batching system
The batching system adopts dual CPU to form a redundant system, and the STEP7MicroWin V4.0SP6 programming software provided by Siemens is used as the man-machine interface to write debugging programs and download programs. The PC and PLC experimental machine are connected by a PC/PPI cable for communication, and the corresponding parameters are set.
Powder Dosing System Design
The automatic dosage system consists of an industrial grade control computer, programmable controllers, and electrical control boxes, and is designed to meet the needs of a maximum number of silos and platform scales for mixing, weighing, and mixing control.
Screw dosage system technology application
Screw automatic dosage system is the ideal equipment for continuous dosage and measurement of bulk materials, which can set high, middle and low feeding, and then control the feeding speed of screw feeder, so as to achieve the purpose of accurate dosage. According to the actual process of batching process, it reflects the operation status of feeding, batching, feeding and related equipment in the form of dynamic screen.
Automatic Powder Batching System
Batching system in the field of powder processing and treatment, the leading technology of powder processing equipment absorbed and optimized in the weighing and mixing machine in accordance with the production instructions and formulas, a variety of materials will be placed, transported to the set station, using automatic walking weighing mechanism, a variety of materials accurately and proportionally added to the barrel.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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