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AD1 Reaction pot control system

The reaction pot control system sets the discharge amount of each material through the weighing controller, and stores the formula. After pressing the START key, the PLC will issue the feeding instruction, and the feeding will start at this time. The valve of the middle metering hopper will be closed, the material will fall into the metering hopper, and the valve of the liquid material hopper will be opened. PLC issued a stop feeding instruction, at this time to stop the operation.

PP20210919171335
Product details
020-34563445

The kettle Weighing system achieves the goal of temperature control by automatically varying the recirculation flow rate and regulates the feed discharge per unit of time by increasing the density of the material and reducing the speed of the screw operation. The reaction kettle carries out automatic temperature control or direct circulating oil heating according to the temperature change in the jacket and the reaction kettle, and the temperature of the oil tank realizes automatic control.

Various issues such as load transfer, installation connectors, container deformation, etc. must be considered when installing the reaction kettle using the weighing module. Explosion-proof Electronic scales and other components and devices combined in the reaction pot measurement, can be very convenient and various shapes of mechanical devices connected to form a set of weighing control system, such as connecting the raceway, platforms, vertical tanks, tanks, hoppers, kettles and so on.

The dosage control system adopts the combination of floating type and semi-floating type, and the weighing and Dosage system formed after using the electronic scale can measure the weighing data automatically, and can store the computer and carry on the weighing data management. Electrically heated reaction pot consists of lid, cylinder, jacket, stirrer, shaft sealing drive and support, etc. The pot body and parts in contact with the material in the pot are made of OCr18Ni9 or 1Cr18Ni9Ti stainless and acid-resistant steel plate.

Weighing control system according to the production process weighing formula, selected dosage target value, manually add raw materials to each material reaction pot, through the weighing controller to set the amount of each material discharge, and storage of the formula, press the start (START) key, the PLC sends out a dosage instruction, at this time the dosage begins to be added, the intermediate metering hopper valves are closed, the material falls into the metering hopper, the valve of the liquid hopper opens, when the material weight reaches the target value When the material weight reaches the target value, the weighing module will send a signal to the weighing instrument, PLC will issue a command to stop feeding, and the operation will be stopped at this time. The valve of metering hopper will be opened to discharge the material, the material will be transferred by the conveyor belt and fall into the mixing tank, the valve of liquid material hopper will be closed, and the material will be sucked into the reaction tank directly, the above completes the dosage action once. The second operation can be done by calling the stored formula, no need to repeat the setting.

Technical Parameters

*Nominal capacity:50L,100L,300L,500L,1000L,2000L,3000L

*Electric power KW:4×2,6×2,6×4,9×4,12×4,15×5,15×6

*Inner pot diameter mm:φ400,φ500,φ800,φ900,φ1200,φ1400,φ1600

*Jacket diameter mm:φ600,φ700,φ100,φ1100,φ1400,φ1600,φ1800

*Reducer model (BLD): 0.8-1,1.1-1,2.2-2,3-2,4-3,4-3,5.5-3

*Motor n/kw:1450/(0.8,1.1,2.2,3,4,4,5.5 )

*Stirring speed:60-100r.p.m (all the same)


Application of weighing modules in large storage tanks
Weighing modules can be used as storage and irrigation materials in and out of the warehouse measurement, can also be used for process flow control, in general, according to the shape of the tank and the installation of different ways to choose 3 or 4 weighing modules to complete, especially suitable for chemical plant production process quantitative feeding system occasions to use.
Automatic Powder Batching System
Batching system in the field of powder processing and treatment, the leading technology of powder processing equipment absorbed and optimized in the weighing and mixing machine in accordance with the production instructions and formulas, a variety of materials will be placed, transported to the set station, using automatic walking weighing mechanism, a variety of materials accurately and proportionally added to the barrel.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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