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E3 Emulsion Filling Machine

The emulsion filling machine is composed of filling, capping, sealing, palletizing, weighing equipment and corresponding conveyor belt, supplemented by automatic control and automatic adjustment system. Filling machine When the four-riser barrel reaches the feed conveyor belt, the barrel is separated by the spiral barrel feeder and sent to the fixed weighing platform under the oil nozzle of the rotating oil tank. The quantitative filling is to symmetrically arrange the piston cylinder around the circular rotating oil tank, and each piston is connected with a shaft by a connecting rod, and slides according to the inclined circular track.

PP20210627200849
Product details
020-34563445

Liquid Filling machine is composed of filling, capping, sealing, palletizing, weighing equipment and corresponding conveyor belt, supplemented by automatic control and automatic adjustment system. Automatic filling machine when the four-liter barrel arrives at the feeding conveyor belt, by the spiral barrel Feeder will be separated and sent to the rotating oil tank injection nozzle under the fixed scale platform, quantitative filling is the piston cylinder symmetrically configured round the perimeter of the rotating tank, each piston through the connecting rod connected to a shaft multiplied by and sliding according to the tilted circumferential trajectory. Inclined circular motion of the first 180 degrees to make the piston rise, after 180 degrees to make the piston fall. When the piston is raised, the material is sucked into the piston cylinder from the upper oil tank by the valve control. When the valve connecting the piston cylinder and the oil injection nozzle is opened, the material is injected into the barrel below.

Weighing and filling machine through the screen real-time display of the current filling quality, filling the number of barrels and other field work status, through the wireless PLC in the upper computer communication at the same time to carry out the corresponding operation, through the interface for the choice of filling mode and start, stop and other buttons of the operation. It is possible to change the filling quality, the number of barrels and manually remove the tare (i.e., the quality of the filled bottles) when different filling barrels are used. In order to realize the above monitoring requirements, the monitoring interface simulates the dynamic filling process by adopting Haniwa effect and fast flow attribute settings; it realizes manual/automatic selection, starting, stopping, emergency stopping and manually opening the pump solenoid valve by adding standard buttons, and it also realizes the real-time display of the filling quality settings, the setting of the number of barrels, and the display of the number of barrels, etc. by setting up the display output attributes of the labels, and it also realizes the monitoring of the operating status of the Filling system by setting up the monitoring screen for the group. Filling system operation status monitoring.

Basic parameters:

Maximum weighing capacity: 30kg

Minimum Sensitivity: 0.01kg

Filling error: ±0.1-0.2kg

Filling speed: 20L about 150-180 barrels/hour

Control mode: 2-speed control

Filling method: Insertion, liquid level up

Gun head line: Teflon gun head, valve + Teflon hose

Structure material: Liquid filling machine host SUS304 stainless steel, conveying palletizing carbon steel anticorrosion paint.

Weighing platform size: 400 × 800mm (304 stainless steel power raceway)

Empty barrel raceway: 400mm × 2500mm (304 stainless steel power raceway) with another 1200mm slope without power roller

Heavy drum raceway: 400mm×2500mm (304 stainless steel power raceway, 2 sets)

Separate barrel device: for 200L barrels, carbon steel anticorrosive paint structure, 304 stainless steel raceway.

Palletizing equipment: pan-transfer type, suitable for pallets 1200×1200×140mm, including supplying pallets, palletizing, and lower pallet conveying.

Pipe pressure: 0.2-0.6MPa (related to material properties).

Material interface: DN40 flange connector 4, according to the user to provide interface standards

Air Connection: User supplied 12mm air hose connector for quick coupling connection

Power supply: AC220/50Hz (user-supplied to one side of the machine)

Using air source: 0.4-0.8Mpa (provided by the user to the side of the machine)

Use temperature: -10℃-50℃

Base condition: Horizontal solid concrete floor, concrete thickness should be more than 10cm.

Optional models: standard, explosion-proof filling scale

Multi-station liquid filling machine
The field management and control system of liquid filling machine based on single chip microcomputer, radio frequency card and network integration technology can control the filling of materials in real time and effectively. Realize the real-time detection of filling weight and the real-time opening and closing of solenoid valve in filling process, and upload data for effective microcomputer management.
Automatic liquid filling machine function application
Automatic liquid filling machine is controlled by frequency converter to realize stepless speed change, set the target weight, easy operation and fast filling speed, adopting large and small feeding and filling methods, optional computer connection or real-time printing of filling parameters such as filling date, serial number, net weight, tare weight, cumulative weight and so on.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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